Industrial Assessment Centers

Assessment #MO0284


Assessment Year 2000
SIC 3822
SIC Description Environmental Controls
NAICS
NAICS Description
Principal Product Pressure Switches, Gas and Oil Valves
Sales $ 17,000,000
# of Employees 285
Plant Area (Sq.Ft.) 80,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 6,864
Location (State) MO
Yearly Energy Cost $ 237,604

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,644,490 kWh $ 153,222 $ 0.033 /kWh

- Demand Charge

954 kW $ 60,818 $ 63.75 /kW

- Electricity Fees

- $ 10,299 -

Natural Gas

1,132 MMBtu $ 13,265 $ 11.72 /MMBtu

TOTAL ENERGY

48,738 MMBtu $ 237,604 $ 4.88 /MMBtu

Water Disposal

1,818,800 Gal $ 1,872 $ 0 /Gal

Solid Waste (non-haz)

24,000 lbs $ 540 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

207,796 kWh
0 kWh
$ 7,317
$ 0
4.78 %
0.00 %
$ 0.033 /kWh

- Demand Charge

31 kW
0 kW
$ 1,977
$ 0
3.25 %
0.00 %
$ 63.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.72 /MMBtu

TOTAL ENERGY

2,130 MMBtu
0 MMBtu
$ 9,294
$ 0
3.91 %
0.00 %
$ 4.88 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

24,000 lbs
0 lbs
$ 540
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 8,150 $ 3,677 2.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

80,891 kWh $ 2,848 $ 0.033 /kWh

- Demand Charge

13 kW $ 829 $ 63.75 /kW

TOTAL ENERGY

829 MMBtu $ 3,677 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 4,565 $ 3,696 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

83,236 kWh $ 2,931 $ 0.033 /kWh

- Demand Charge

12 kW $ 765 $ 63.75 /kW

TOTAL ENERGY

853 MMBtu $ 3,696 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 210 $ 1,921 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,669 kWh $ 1,538 $ 0.033 /kWh

- Demand Charge

6 kW $ 383 $ 63.75 /kW

TOTAL ENERGY

448 MMBtu $ 1,921 -
04 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 0 $ 540 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24,000 lbs $ 540 $ 0 /lbs

TOTAL WASTE

- $ 540 -
05 view
details
AUTOMATE FINISHING PROCESS 4.4460 N $ 900 $ 6,370 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 6,370 -

TOTAL PRODUCTON

- $ 6,370 -
06 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 6,000 $ 9,100 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 9,100 -

TOTAL PRODUCTON

- $ 9,100 -