Industrial Assessment Centers

Assessment #MO0281


Assessment Year 2000
SIC 2353
SIC Description Hats, Caps, And Millinery
NAICS
NAICS Description
Principal Product Caps
Sales $ 13,000,000
# of Employees 285
Plant Area (Sq.Ft.) 100,000
Annual Production 1,897,200 Pieces
Production Hrs. Annual 2,040
Location (State) MO
Yearly Energy Cost $ 105,371

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,423,505 kWh $ 93,617 $ 0.066 /kWh

- Electricity Fees

- $ 6,044 -

Natural Gas

1,148 MMBtu $ 5,710 $ 4.97 /MMBtu

TOTAL ENERGY

15,739 MMBtu $ 105,371 $ 6.69 /MMBtu

Water Disposal

728,500 Gal $ 684 $ 0 /Gal

Solid Waste (non-haz)

14,344 lbs $ 552 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

153,868 kWh
0 kWh
$ 10,779
$ 0
11.51 %
0.00 %
$ 0.066 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.97 /MMBtu

TOTAL ENERGY

1,577 MMBtu
0 MMBtu
$ 10,779
$ 0
10.23 %
0.00 %
$ 6.69 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

14,344 lbs
0 lbs
$ 552
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 3,622 $ 1,601 2.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,860 kWh $ 1,601 $ 0.066 /kWh

TOTAL ENERGY

234 MMBtu $ 1,601 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 2,350 $ 3,183 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,428 kWh $ 3,183 $ 0.066 /kWh

TOTAL ENERGY

466 MMBtu $ 3,183 -
03 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 180 $ 226 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 226 $ 0.066 /kWh

TOTAL ENERGY

33 MMBtu $ 226 -
04 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 2,330 $ 5,769 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,356 kWh $ 5,769 $ 0.066 /kWh

TOTAL ENERGY

844 MMBtu $ 5,769 -
05 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 N $ 0 $ 358 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

14,320 lbs $ 358 $ 0 /lbs

TOTAL WASTE

- $ 358 -
06 view
details
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT 3.7198 N $ 120 $ 194 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24 lbs $ 194 $ 0 /lbs

TOTAL WASTE

- $ 194 -
07 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 3,700 $ 18,160 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 18,160 -

TOTAL PRODUCTON

- $ 18,160 -
08 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 N $ 2,580 $ 14,183 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 14,183 -

TOTAL PRODUCTON

- $ 14,183 -
09 view
details
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES 3.8132 N $ 0 $ 131 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 131 -

TOTAL PRODUCTON

- $ 131 -