Industrial Assessment Centers

Assessment #MO0273


Assessment Year 2000
SIC 3952
SIC Description Lead Pencils And Art Goods
NAICS
NAICS Description
Principal Product Lead Pencils
Sales $ 35,000,000
# of Employees 175
Plant Area (Sq.Ft.) 118,000
Annual Production 432,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) MO
Yearly Energy Cost $ 196,074

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,387,749 kWh $ 125,361 $ 0.053 /kWh

- Demand Charge

703 kW $ 16,943 $ 24.10 /kW

- Electricity Fees

- $ 18,093 -

Natural Gas

10,663 MMBtu $ 35,677 $ 3.35 /MMBtu

TOTAL ENERGY

35,137 MMBtu $ 196,074 $ 5.58 /MMBtu

Water Disposal

6,582 Gal $ 10,067 $ 0 /Gal

Solid Waste (non-haz)

1,291 lbs $ 6,510 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

257,913 kWh
169,988 kWh
$ 14,616
$ 10,212
11.66 %
8.15 %
$ 0.053 /kWh

- Demand Charge

76 kW
43 kW
$ 1,399
$ 1,043
8.26 %
6.16 %
$ 24.10 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,032 MMBtu
5,332 MMBtu
$ 33,258
$ 35,241
93.22 %
98.78 %
$ 3.35 /MMBtu

TOTAL ENERGY

7,675 MMBtu
7,074 MMBtu
$ 49,273
$ 46,496
25.13 %
23.71 %
$ 5.58 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

1,291 lbs
0 lbs
$ 6,510
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 15,503 $ 11,255 1.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

169,988 kWh $ 10,212 $ 0.053 /kWh

- Demand Charge

43 kW $ 1,043 $ 24.10 /kW

TOTAL ENERGY

1,742 MMBtu $ 11,255 -
02 view
details
REPLACE BOILER 2.1224 I $ 30,000 $ 35,241 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,332 MMBtu $ 35,241 $ 3.35 /MMBtu

TOTAL ENERGY

5,332 MMBtu $ 35,241 -
03 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 6,200 $ 2,777 2.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,925 kWh $ 4,404 $ 0.053 /kWh

- Demand Charge

33 kW $ 356 $ 24.10 /kW

Natural Gas

-300 MMBtu $ -1,983 $ 3.35 /MMBtu

TOTAL ENERGY

601 MMBtu $ 2,777 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 364 $ 435 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 435 -

TOTAL PRODUCTON

- $ 435 -
05 view
details
BURN WOOD BY-PRODUCTS FOR HEAT 3.6123 N $ 2,500 $ 6,510 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,291 lbs $ 6,510 $ 0 /lbs

TOTAL WASTE

- $ 6,510 -
06 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 2,960 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 2,960 -

TOTAL PRODUCTON

- $ 2,960 -
07 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 N $ 3,000 $ 38,200 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 38,200 -

TOTAL PRODUCTON

- $ 38,200 -