Industrial Assessment Centers

Assessment #MO0270


Assessment Year 1999
SIC 3851
SIC Description Ophthalmic Goods
NAICS
NAICS Description
Principal Product Optical Lenses and Fused Multifocals
Sales $ 20,000,000
# of Employees 150
Plant Area (Sq.Ft.) 40,000
Annual Production 850,000 Pieces
Production Hrs. Annual 2,080
Location (State) MO
Yearly Energy Cost $ 371,982

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,643,611 kWh $ 293,641 $ 0.052 /kWh

- Demand Charge

1,406 kW $ 34,716 $ 24.69 /kW

- Electricity Fees

- $ 43,625 -

TOTAL ENERGY

57,847 MMBtu $ 371,982 $ 6.43 /MMBtu

Water Disposal

11,000,000 Gal $ 40,558 $ 0 /Gal

Solid Waste (non-haz)

120 lbs $ 720 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

221,278 kWh
150,645 kWh
$ 13,227
$ 9,005
4.50 %
3.07 %
$ 0.052 /kWh

- Demand Charge

105 kW
72 kW
$ 2,593
$ 1,778
7.47 %
5.12 %
$ 24.69 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,268 MMBtu
1,544 MMBtu
$ 15,820
$ 10,783
4.25 %
2.90 %
$ 6.43 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

120 lbs
0 lbs
$ 720
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 36,941 $ 10,783 3.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

150,645 kWh $ 9,005 $ 0.052 /kWh

- Demand Charge

72 kW $ 1,778 $ 24.69 /kW

TOTAL ENERGY

1,544 MMBtu $ 10,783 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 10,421 $ 4,802 2.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,116 kWh $ 4,012 $ 0.052 /kWh

- Demand Charge

32 kW $ 790 $ 24.69 /kW

TOTAL ENERGY

688 MMBtu $ 4,802 -
03 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 53 $ 235 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,517 kWh $ 210 $ 0.052 /kWh

- Demand Charge

1 kW $ 25 $ 24.69 /kW

TOTAL ENERGY

36 MMBtu $ 235 -
04 view
details
USE A RECYCLED RAW MATERIAL 3.1174 N $ 1,800 $ 720 2.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

120 lbs $ 720 $ 0 /lbs

TOTAL WASTE

- $ 720 -
05 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 0 $ 76,792 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 76,792 -

TOTAL PRODUCTON

- $ 76,792 -
06 view
details
CONSIDER THREE OR FOUR DAYS AROUND-THE-CLOCK OPERATION RATHER THAN ONE OR TWO SHIFTS PER DAY 2.3133 N $ 0 $ 4,407 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 4,407 -

TOTAL PRODUCTON

- $ 4,407 -