Industrial Assessment Centers

Assessment #MO0268


Assessment Year 1999
SIC 3089
SIC Description Plastics Products, Nec
NAICS
NAICS Description
Principal Product Plastic Injection Molded Hospital Supplies
Sales $ 35,000,000
# of Employees 390
Plant Area (Sq.Ft.) 165,800
Annual Production 392,000 Not Available
Production Hrs. Annual 6,120
Location (State) MO
Yearly Energy Cost $ 428,717

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,158,851 kWh $ 307,950 $ 0.043 /kWh

- Demand Charge

1,431 kW $ 24,858 $ 17.37 /kW

- Electricity Fees

- $ 40,897 -

Natural Gas

18,386 MMBtu $ 55,012 $ 2.99 /MMBtu

TOTAL ENERGY

91,764 MMBtu $ 428,717 $ 4.67 /MMBtu

Water Disposal

4,440,600 Gal $ 20,600 $ 0 /Gal

Solid Waste (non-haz)

40,007 lbs $ 192,315 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

170,868 kWh
0 kWh
$ 8,321
$ 0
2.70 %
0.00 %
$ 0.043 /kWh

- Demand Charge

30 kW
0 kW
$ 533
$ 0
2.14 %
0.00 %
$ 17.37 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 2.99 /MMBtu

TOTAL ENERGY

1,751 MMBtu
0 MMBtu
$ 8,854
$ 0
2.07 %
0.00 %
$ 4.67 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

40,007 lbs
7 lbs
$ 192,315
$ 315
100.00 %
0.16 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 14,908 $ 8,133 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

156,800 kWh $ 7,640 $ 0.043 /kWh

- Demand Charge

28 kW $ 493 $ 17.37 /kW

TOTAL ENERGY

1,607 MMBtu $ 8,133 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 40 $ 721 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,068 kWh $ 681 $ 0.043 /kWh

- Demand Charge

2 kW $ 40 $ 17.37 /kW

TOTAL ENERGY

144 MMBtu $ 721 -
03 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 N $ 0 $ 192,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

40,000 lbs $ 192,000 $ 0 /lbs

TOTAL WASTE

- $ 192,000 -
04 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 I $ 0 $ 315 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

7 lbs $ 315 $ 0 /lbs

TOTAL WASTE

- $ 315 -
05 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 N $ 156,000 $ 66,482 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 66,482 -

TOTAL PRODUCTON

- $ 66,482 -