Industrial Assessment Centers

Assessment #MO0257


Assessment Year 1999
SIC 3634
SIC Description Electric Housewares And Fans
NAICS
NAICS Description
Principal Product Electric Household Appliances
Sales $ 74,000,000
# of Employees 450
Plant Area (Sq.Ft.) 225,000
Annual Production 5,200,000 Pieces
Production Hrs. Annual 2,450
Location (State) MO
Yearly Energy Cost $ 330,549

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,358,441 kWh $ 153,777 $ 0.046 /kWh

- Demand Charge

1,101 kW $ 25,547 $ 23.20 /kW

- Electricity Fees

- $ 21,720 -

Natural Gas

37,522 MMBtu $ 129,505 $ 3.45 /MMBtu

TOTAL ENERGY

71,946 MMBtu $ 330,549 $ 4.59 /MMBtu

Water Disposal

12,972,000 Gal $ 39,443 $ 0 /Gal

Solid Waste (non-haz)

12,850 lbs $ 45,130 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

182,004 kWh
167,936 kWh
$ 9,508
$ 8,773
6.18 %
5.71 %
$ 0.046 /kWh

- Demand Charge

97 kW
86 kW
$ 2,251
$ 1,996
8.81 %
7.81 %
$ 23.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.45 /MMBtu

TOTAL ENERGY

1,865 MMBtu
1,721 MMBtu
$ 11,759
$ 10,769
3.56 %
3.26 %
$ 4.59 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

12,850 lbs
0 lbs
$ 45,130
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 0 $ 6,831 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

110,785 kWh $ 5,787 $ 0.046 /kWh

- Demand Charge

45 kW $ 1,044 $ 23.20 /kW

TOTAL ENERGY

1,136 MMBtu $ 6,831 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 0 $ 1,596 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,326 kWh $ 1,271 $ 0.046 /kWh

- Demand Charge

14 kW $ 325 $ 23.20 /kW

TOTAL ENERGY

249 MMBtu $ 1,596 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 0 $ 2,342 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,825 kWh $ 1,715 $ 0.046 /kWh

- Demand Charge

27 kW $ 627 $ 23.20 /kW

TOTAL ENERGY

336 MMBtu $ 2,342 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 990 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,068 kWh $ 735 $ 0.046 /kWh

- Demand Charge

11 kW $ 255 $ 23.20 /kW

TOTAL ENERGY

144 MMBtu $ 990 -
05 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 0 $ 27,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

600 lbs $ 27,000 $ 0 /lbs

TOTAL WASTE

- $ 27,000 -
06 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 0 $ 18,130 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

12,250 lbs $ 18,130 $ 0 /lbs

TOTAL WASTE

- $ 18,130 -
07 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 0 $ 11,004 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 11,004 -

TOTAL PRODUCTON

- $ 11,004 -
08 view
details
UTILIZE OUTSIDE CONTRACTING 4.4220 N $ 0 $ 11,880 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 11,880 -

TOTAL PRODUCTON

- $ 11,880 -