Industrial Assessment Centers

Assessment #MO0249


Assessment Year 1999
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS
NAICS Description
Principal Product Addivites for Poultry feed, food grade additives
Sales $ 63,750,000
# of Employees 107
Plant Area (Sq.Ft.) 152,870
Annual Production 85,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) MO
Yearly Energy Cost $ 1,132,788

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,120,164 kWh $ 175,792 $ 0.025 /kWh

- Demand Charge

1,056 kW $ 69,687 $ 65.99 /kW

- Electricity Fees

- $ 20,575 -

Natural Gas

254,926 MMBtu $ 866,734 $ 3.40 /MMBtu

TOTAL ENERGY

327,908 MMBtu $ 1,132,788 $ 3.45 /MMBtu

Solid Waste (non-haz)

6,000 lbs $ 165 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

389,801 kWh
274,912 kWh
$ 10,746
$ 7,579
6.11 %
4.31 %
$ 0.025 /kWh

- Demand Charge

44 kW
40 kW
$ 2,904
$ 2,640
4.17 %
3.79 %
$ 65.99 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.40 /MMBtu

TOTAL ENERGY

3,994 MMBtu
2,817 MMBtu
$ 13,650
$ 10,219
1.20 %
0.90 %
$ 3.45 /MMBtu

Solid Waste (non-haz)

7,800 lbs
0 lbs
$ 3,765
$ 0
2,281.82 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 0 $ 10,197 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 10,197 -

TOTAL PRODUCTON

- $ 10,197 -
02 view
details
MODIFY CURRENT INCENTIVE PROGRAM 4.4210 N $ 4,750 $ 3,480 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 3,480 -

TOTAL PRODUCTON

- $ 3,480 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,538 $ 1,335 2.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,653 kWh $ 873 $ 0.025 /kWh

- Demand Charge

7 kW $ 462 $ 65.99 /kW

TOTAL ENERGY

324 MMBtu $ 1,335 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 97 $ 649 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,757 kWh $ 517 $ 0.025 /kWh

- Demand Charge

2 kW $ 132 $ 65.99 /kW

TOTAL ENERGY

192 MMBtu $ 649 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 80 $ 1,112 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,774 kWh $ 848 $ 0.025 /kWh

- Demand Charge

4 kW $ 264 $ 65.99 /kW

TOTAL ENERGY

315 MMBtu $ 1,112 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 13,133 $ 8,235 1.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

224,502 kWh $ 6,189 $ 0.025 /kWh

- Demand Charge

31 kW $ 2,046 $ 65.99 /kW

TOTAL ENERGY

2,301 MMBtu $ 8,235 -
07 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 500 $ 2,319 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

84,115 kWh $ 2,319 $ 0.025 /kWh

TOTAL ENERGY

862 MMBtu $ 2,319 -
08 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 0 $ 165 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

6,000 lbs $ 165 $ 0 /lbs

TOTAL WASTE

- $ 165 -
09 view
details
SELL / OFFER BY-PRODUCT AS ANIMAL FEED 3.5317 N $ 0 $ 3,600 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,800 lbs $ 3,600 $ 0 /lbs

TOTAL WASTE

- $ 3,600 -