Industrial Assessment Centers

Assessment #MO0239


Assessment Year 1998
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Automobile Glove Box Doors and Instrament Panels
Sales $ 80,715,000
# of Employees 450
Plant Area (Sq.Ft.) 82,035
Annual Production 554,749 Pieces
Production Hrs. Annual 4,160
Location (State) MO
Yearly Energy Cost $ 1,148,193

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,610,199 kWh $ 400,327 $ 0.029 /kWh

- Demand Charge

2,383 kW $ 333,096 $ 139.78 /kW

- Electricity Fees

- $ 111,119 -

Natural Gas

68,449 MMBtu $ 303,651 $ 4.44 /MMBtu

TOTAL ENERGY

207,954 MMBtu $ 1,148,193 $ 5.52 /MMBtu

Solid Waste (non-haz)

974,000 lbs $ 106,568 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

379,835 kWh
132,767 kWh
$ 14,269
$ 4,988
3.56 %
1.25 %
$ 0.029 /kWh

- Demand Charge

90 kW
35 kW
$ 11,043
$ 4,892
3.32 %
1.47 %
$ 139.78 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.44 /MMBtu

TOTAL ENERGY

3,894 MMBtu
1,361 MMBtu
$ 25,312
$ 9,880
2.20 %
0.86 %
$ 5.52 /MMBtu

Solid Waste (non-haz)

106,568 lbs
3,138 lbs
$ 974,000
$ 76,000
913.97 %
71.32 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 5,060 $ 2,054 2.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 2,054 -

TOTAL PRODUCTON

- $ 2,054 -
02 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 3,200 $ 1,725 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 1,725 -

TOTAL PRODUCTON

- $ 1,725 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 345 $ 464 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 464 -

TOTAL PRODUCTON

- $ 464 -
04 view
details
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT 2.1321 N $ 590 $ 195 3.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,465 kWh $ 55 $ 0.029 /kWh

- Demand Charge

1 kW $ 140 $ 139.78 /kW

TOTAL ENERGY

15 MMBtu $ 195 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 7,203 $ 5,350 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,995 kWh $ 2,554 $ 0.029 /kWh

- Demand Charge

20 kW $ 2,796 $ 139.78 /kW

TOTAL ENERGY

697 MMBtu $ 5,350 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 120 $ 3,666 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,375 kWh $ 2,268 $ 0.029 /kWh

- Demand Charge

10 kW $ 1,398 $ 139.78 /kW

TOTAL ENERGY

619 MMBtu $ 3,666 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 183 $ 2,694 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,995 kWh $ 2,554 $ 0.029 /kWh

- Demand Charge

12 kW $ 140 $ 139.78 /kW

TOTAL ENERGY

697 MMBtu $ 2,694 -
08 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 15,338 $ 9,880 1.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

132,767 kWh $ 4,988 $ 0.029 /kWh

- Demand Charge

35 kW $ 4,892 $ 139.78 /kW

TOTAL ENERGY

1,361 MMBtu $ 9,880 -
09 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 3,527 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,238 kWh $ 1,850 $ 0.029 /kWh

- Demand Charge

12 kW $ 1,677 $ 139.78 /kW

TOTAL ENERGY

505 MMBtu $ 3,527 -
10 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 N $ 0 $ 898,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

103,430 lbs $ 898,000 $ 0 /lbs

TOTAL WASTE

- $ 898,000 -
11 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 76,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

3,138 lbs $ 76,000 $ 0 /lbs

TOTAL WASTE

- $ 76,000 -