Industrial Assessment Centers

Assessment #MO0234


Assessment Year 1998
SIC 3143
SIC Description Men's Footwear, Except Athletic
NAICS
NAICS Description
Principal Product Combat Boots
Sales $ 20,000,000
# of Employees 300
Plant Area (Sq.Ft.) 113,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,240
Location (State) MO
Yearly Energy Cost $ 281,488

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,854,631 kWh $ 137,743 $ 0.048 /kWh

- Demand Charge

1,091 kW $ 95,504 $ 87.54 /kW

- Electricity Fees

- $ 37,738 -

Natural Gas

1,886 MMBtu $ 10,503 $ 5.57 /MMBtu

TOTAL ENERGY

31,146 MMBtu $ 281,488 $ 9.04 /MMBtu

Other Liquid (non-haz)

20 Gal $ 493 $ 0 /Gal

Solid Waste (non-haz)

120,000 lbs $ 60,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

63,893 kWh
63,893 kWh
$ 3,929
$ 3,929
2.85 %
2.85 %
$ 0.048 /kWh

- Demand Charge

17 kW
17 kW
$ 1,489
$ 1,489
1.56 %
1.56 %
$ 87.54 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.57 /MMBtu

TOTAL ENERGY

655 MMBtu
655 MMBtu
$ 5,418
$ 5,418
1.92 %
1.92 %
$ 9.04 /MMBtu

Other Liquid (non-haz)

20 Gal
0 Gal
$ 493
$ 0
100.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

60 lbs
0 lbs
$ 60,000
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 3,700 $ 11,260 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 11,260 -

TOTAL PRODUCTON

- $ 11,260 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 45 $ 894 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,258 kWh $ 631 $ 0.048 /kWh

- Demand Charge

3 kW $ 263 $ 87.54 /kW

TOTAL ENERGY

105 MMBtu $ 894 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 40 $ 752 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,379 kWh $ 577 $ 0.048 /kWh

- Demand Charge

2 kW $ 175 $ 87.54 /kW

TOTAL ENERGY

96 MMBtu $ 752 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 5,673 $ 3,772 1.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,256 kWh $ 2,721 $ 0.048 /kWh

- Demand Charge

12 kW $ 1,051 $ 87.54 /kW

TOTAL ENERGY

454 MMBtu $ 3,772 -
05 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 N $ 0 $ 60,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

60 lbs $ 60,000 $ 0 /lbs

TOTAL WASTE

- $ 60,000 -
06 view
details
REDUCE OR ELIMINATE WASTE 3.7214 N $ 192 $ 493 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

20 Gal $ 493 $ 0 /Gal

TOTAL WASTE

- $ 493 -