Industrial Assessment Centers
Assessment #MO0225
| Assessment Year | 1998 |
|---|---|
| SIC | 2653 |
| SIC Description | Corrugated And Solid Fiber Boxes |
| NAICS | |
| NAICS Description | |
| Principal Product | Corrugated Packaging |
| Sales | $ 18,000,000 |
| # of Employees | 105 |
| Plant Area (Sq.Ft.) | 70,000 |
| Annual Production | 300,000,000 Thousand Feet |
| Production Hrs. Annual | 6,240 |
| Location (State) | MO |
| Yearly Energy Cost | $ 219,471 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,861,958 kWh | $ 91,844 | $ 0.049 /kWh |
- Demand Charge |
424 kW | $ 10,686 | $ 25.20 /kW |
- Electricity Fees |
- | $ 12,131 | - |
Natural Gas |
24,141 MMBtu | $ 104,810 | $ 4.34 /MMBtu |
TOTAL ENERGY |
43,226 MMBtu | $ 219,471 | $ 5.08 /MMBtu |
Solid Waste (non-haz) |
8,200 lbs | $ 49,722 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
248,535 kWh 157,679 kWh |
$ 13,869 $ 8,808 |
15.10 % 9.59 % |
$ 0.049 /kWh |
- Demand Charge |
57 kW 29 kW |
$ 1,414 $ 718 |
13.23 % 6.72 % |
$ 25.20 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 4.34 /MMBtu |
TOTAL ENERGY |
2,546 MMBtu 1,615 MMBtu |
$ 15,283 $ 9,526 |
6.96 % 4.34 % |
$ 5.08 /MMBtu |
Solid Waste (non-haz) |
9,000 lbs 0 lbs |
$ 49,722 $ 0 |
100.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UPGRADE CONVEYORS | 2.4325 | N | $ 50,000 | $ 110,784 | 0.45 | ||||||||||||||||
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| 02 | view details |
ADD ADDITIONAL PRODUCTION SHIFT | 4.4510 | N | $ 50,000 | $ 87,000 | 0.57 | ||||||||||||||||
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| 03 | view details |
CROSS-TRAIN PERSONNEL TO AVOID LOST TIME | 4.4320 | I | $ 12,500 | $ 4,841 | 2.58 | ||||||||||||||||
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| 04 | view details |
INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM | 4.7110 | N | $ 25,000 | $ 10,440 | 2.39 | ||||||||||||||||
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| 05 | view details |
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS | 4.5140 | N | $ 10,000 | $ 4,900 | 2.04 | ||||||||||||||||
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| 06 | view details |
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE | 4.6110 | I | $ 5,500 | $ 2,136 | 2.57 | ||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 2,072 | $ 1,074 | 1.93 | ||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 519 | $ 343 | 1.51 | ||||||||||||||||
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| 09 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 160 | $ 4,340 | 0.04 | ||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 191 | $ 1,052 | 0.18 | ||||||||||||||||
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| 11 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 7,570 | $ 6,389 | 1.18 | ||||||||||||||||
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| 12 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 2,085 | 0.00 | ||||||||||||||||
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| 13 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 50,000 | $ 48,948 | 1.02 | ||||||||||||||||
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| 14 | view details |
USE RE-USABLE FILTERS | 3.7196 | N | $ 799 | $ 774 | 1.03 | ||||||||||||||||
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