Industrial Assessment Centers

Assessment #MO0207


Assessment Year 1997
SIC 3430
SIC Description
NAICS
NAICS Description
Principal Product Food Service Equipment
Sales $ 20,000,000
# of Employees 157
Plant Area (Sq.Ft.) 62,500
Annual Production 192,000 Pieces
Production Hrs. Annual 6,292
Location (State) MO
Yearly Energy Cost $ 98,896

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,427,022 kWh $ 63,826 $ 0.045 /kWh

- Demand Charge

286 kW $ 8,994 $ 31.45 /kW

- Electricity Fees

- $ 8,994 -

Natural Gas

2,981 MMBtu $ 17,082 $ 5.73 /MMBtu

TOTAL ENERGY

17,608 MMBtu $ 98,896 $ 5.62 /MMBtu

Other Liquid (non-haz)

30,000 Gal $ 55,000 $ 0 /Gal

Solid Waste (non-haz)

325,000 lbs $ 15,308 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

175,264 kWh
150,058 kWh
$ 8,942
$ 7,655
14.01 %
11.99 %
$ 0.045 /kWh

- Demand Charge

34 kW
26 kW
$ 890
$ 712
9.90 %
7.92 %
$ 31.45 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.73 /MMBtu

TOTAL ENERGY

1,796 MMBtu
1,538 MMBtu
$ 9,832
$ 8,367
9.94 %
8.46 %
$ 5.62 /MMBtu

Other Liquid (non-haz)

30,000 Gal
0 Gal
$ 55,000
$ 0
100.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

325,000 lbs
325,000 lbs
$ 15,308
$ 15,308
100.00 %
100.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 3,500 $ 5,391 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 5,391 -

TOTAL PRODUCTON

- $ 5,391 -
02 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 I $ 12,500 $ 5,000 2.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 5,000 -

TOTAL PRODUCTON

- $ 5,000 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 2,032 $ 780 2.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,482 kWh $ 687 $ 0.045 /kWh

- Demand Charge

4 kW $ 93 $ 31.45 /kW

TOTAL ENERGY

138 MMBtu $ 780 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,222 $ 6,526 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

117,819 kWh $ 6,011 $ 0.045 /kWh

- Demand Charge

19 kW $ 515 $ 31.45 /kW

TOTAL ENERGY

1,208 MMBtu $ 6,526 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 276 $ 144 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,638 kWh $ 136 $ 0.045 /kWh

- Demand Charge

1 kW $ 8 $ 31.45 /kW

TOTAL ENERGY

27 MMBtu $ 144 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 40 $ 541 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,086 kWh $ 464 $ 0.045 /kWh

- Demand Charge

3 kW $ 77 $ 31.45 /kW

TOTAL ENERGY

93 MMBtu $ 541 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 50 $ 553 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,379 kWh $ 473 $ 0.045 /kWh

- Demand Charge

3 kW $ 80 $ 31.45 /kW

TOTAL ENERGY

96 MMBtu $ 553 -
08 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,976 $ 1,288 1.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,860 kWh $ 1,171 $ 0.045 /kWh

- Demand Charge

4 kW $ 117 $ 31.45 /kW

TOTAL ENERGY

234 MMBtu $ 1,288 -
09 view
details
UPGRADE OBSOLETE EQUIPMENT 2.4321 N $ 85,000 $ 55,000 1.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

30,000 Gal $ 55,000 $ 0 /Gal

TOTAL WASTE

- $ 55,000 -
10 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 4,860 $ 15,308 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

325,000 lbs $ 15,308 $ 0 /lbs

TOTAL WASTE

- $ 15,308 -