Industrial Assessment Centers

Assessment #MO0193


Assessment Year 1996
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Automatic Pull-Cable Parts
Sales $ 3,000,000
# of Employees 500
Plant Area (Sq.Ft.) 10,500
Annual Production 2,000 Tons
Production Hrs. Annual 4,000
Location (State) MO
Yearly Energy Cost $ 43,774

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

598,769 kWh $ 34,699 $ 0.058 /kWh

- Demand Charge

1,485 kW $ 3,178 $ 2.14 /kW

- Electricity Fees

- $ 0 -

Natural Gas

849 MMBtu $ 5,897 $ 6.95 /MMBtu

TOTAL ENERGY

6,986 MMBtu $ 43,774 $ 6.27 /MMBtu

Solid Waste (non-haz)

6,480 lbs $ 50,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

73,858 kWh
48,359 kWh
$ 4,284
$ 2,797
12.35 %
8.06 %
$ 0.058 /kWh

- Demand Charge

124 kW
84 kW
$ 214
$ 146
6.73 %
4.59 %
$ 2.14 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.95 /MMBtu

TOTAL ENERGY

756 MMBtu
495 MMBtu
$ 4,498
$ 2,943
10.28 %
6.72 %
$ 6.27 /MMBtu

Solid Waste (non-haz)

6,480 lbs
6,480 lbs
$ 50,000
$ 50,000
100.00 %
100.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE LESS WASTEFUL PACKAGING 3.1162 I $ 94,219 $ 50,000 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

6,480 lbs $ 50,000 $ 0 /lbs

TOTAL WASTE

- $ 50,000 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 90 $ 788 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,896 kWh $ 753 $ 0.058 /kWh

- Demand Charge

20 kW $ 35 $ 2.14 /kW

TOTAL ENERGY

132 MMBtu $ 788 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 40 $ 476 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 455 $ 0.058 /kWh

- Demand Charge

12 kW $ 21 $ 2.14 /kW

TOTAL ENERGY

81 MMBtu $ 476 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 840 $ 684 1.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,137 kWh $ 644 $ 0.058 /kWh

- Demand Charge

23 kW $ 40 $ 2.14 /kW

TOTAL ENERGY

114 MMBtu $ 684 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 274 $ 342 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,569 kWh $ 321 $ 0.058 /kWh

- Demand Charge

12 kW $ 21 $ 2.14 /kW

TOTAL ENERGY

57 MMBtu $ 342 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 0 $ 142 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 136 $ 0.058 /kWh

- Demand Charge

4 kW $ 6 $ 2.14 /kW

TOTAL ENERGY

24 MMBtu $ 142 -
07 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 3,722 $ 1,917 1.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,653 kWh $ 1,832 $ 0.058 /kWh

- Demand Charge

49 kW $ 85 $ 2.14 /kW

TOTAL ENERGY

324 MMBtu $ 1,917 -
08 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 149 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 143 $ 0.058 /kWh

- Demand Charge

4 kW $ 6 $ 2.14 /kW

TOTAL ENERGY

24 MMBtu $ 149 -