Industrial Assessment Centers

Assessment #MO0192


Assessment Year 1996
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Non-Automotive Parking Brake Cables and Levers
Sales $ 37,500,000
# of Employees 180
Plant Area (Sq.Ft.) 191,500
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) MO
Yearly Energy Cost $ 249,741

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,894,783 kWh $ 154,109 $ 0.053 /kWh

- Demand Charge

7,538 kW $ 14,134 $ 1.88 /kW

- Electricity Fees

- $ 0 -

Natural Gas

14,528 MMBtu $ 81,498 $ 5.61 /MMBtu

TOTAL ENERGY

44,200 MMBtu $ 249,741 $ 5.65 /MMBtu

Other Liquid (haz)

1,800 Gal $ 22,500 $ 0 /Gal

Solid Waste (non-haz)

153,000 lbs $ 28,560 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

225,380 kWh
160,316 kWh
$ 11,993
$ 8,526
7.78 %
5.53 %
$ 0.053 /kWh

- Demand Charge

899 kW
659 kW
$ 1,555
$ 1,140
11.00 %
8.07 %
$ 1.88 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.61 /MMBtu

TOTAL ENERGY

2,310 MMBtu
1,643 MMBtu
$ 13,548
$ 9,666
5.42 %
3.87 %
$ 5.65 /MMBtu

Other Liquid (haz)

1,800 Gal
0 Gal
$ 22,500
$ 0
100.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

128,880 lbs
6,480 lbs
$ 22,848
$ 0
80.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE LESS WASTEFUL PACKAGING 3.1162 I $ 23,555 $ 50,000 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 50,000 -

TOTAL PRODUCTON

- $ 50,000 -
02 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 N $ 0 $ 22,848 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

122,400 lbs $ 22,848 $ 0 /lbs

TOTAL WASTE

- $ 22,848 -
03 view
details
INCREASE USE OF AUTOMATION 3.2176 N $ 11,418 $ 22,500 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

1,800 Gal $ 22,500 $ 0 /Gal

TOTAL WASTE

- $ 22,500 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 359 $ 3,827 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,185 kWh $ 3,420 $ 0.053 /kWh

- Demand Charge

235 kW $ 407 $ 1.88 /kW

TOTAL ENERGY

658 MMBtu $ 3,827 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 120 $ 3,858 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,064 kWh $ 3,455 $ 0.053 /kWh

- Demand Charge

233 kW $ 403 $ 1.88 /kW

TOTAL ENERGY

667 MMBtu $ 3,858 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 7,064 $ 2,701 2.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,376 kWh $ 2,315 $ 0.053 /kWh

- Demand Charge

223 kW $ 386 $ 1.88 /kW

TOTAL ENERGY

445 MMBtu $ 2,701 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,579 $ 1,346 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,688 kWh $ 1,153 $ 0.053 /kWh

- Demand Charge

112 kW $ 193 $ 1.88 /kW

TOTAL ENERGY

222 MMBtu $ 1,346 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 0 $ 336 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,155 kWh $ 321 $ 0.053 /kWh

- Demand Charge

8 kW $ 15 $ 1.88 /kW

TOTAL ENERGY

63 MMBtu $ 336 -
09 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 4,361 $ 1,425 3.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,033 kWh $ 1,282 $ 0.053 /kWh

- Demand Charge

83 kW $ 143 $ 1.88 /kW

TOTAL ENERGY

246 MMBtu $ 1,425 -
10 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 0 $ 55 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

879 kWh $ 47 $ 0.053 /kWh

- Demand Charge

5 kW $ 8 $ 1.88 /kW

TOTAL ENERGY

9 MMBtu $ 55 -