Industrial Assessment Centers

Assessment #MO0189


Assessment Year 1996
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Automotive Brake Cables
Sales $ 30,000,000
# of Employees 407
Plant Area (Sq.Ft.) 100,000
Annual Production 9,500,000 Pieces
Production Hrs. Annual 8,064
Location (State) MO
Yearly Energy Cost $ 196,975

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,434,056 kWh $ 160,421 $ 0.047 /kWh

- Demand Charge

7,310 kW $ 16,103 $ 2.20 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,861 MMBtu $ 20,451 $ 5.30 /MMBtu

TOTAL ENERGY

39,060 MMBtu $ 196,975 $ 5.04 /MMBtu

Solid Waste (non-haz)

192,000 lbs $ 25,536 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

495,309 kWh
285,169 kWh
$ 26,862
$ 15,455
16.74 %
9.63 %
$ 0.047 /kWh

- Demand Charge

775 kW
448 kW
$ 1,610
$ 931
10.00 %
5.78 %
$ 2.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.30 /MMBtu

TOTAL ENERGY

5,077 MMBtu
2,923 MMBtu
$ 28,472
$ 16,386
14.45 %
8.32 %
$ 5.04 /MMBtu

Solid Waste (non-haz)

192,000 lbs
192,000 lbs
$ 25,536
$ 25,536
100.00 %
100.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,720 $ 3,684 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,185 kWh $ 3,482 $ 0.047 /kWh

- Demand Charge

97 kW $ 202 $ 2.20 /kW

TOTAL ENERGY

658 MMBtu $ 3,684 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 8,928 $ 6,908 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

119,871 kWh $ 6,505 $ 0.047 /kWh

- Demand Charge

194 kW $ 403 $ 2.20 /kW

TOTAL ENERGY

1,229 MMBtu $ 6,908 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 0 $ 266 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,689 kWh $ 254 $ 0.047 /kWh

- Demand Charge

6 kW $ 12 $ 2.20 /kW

TOTAL ENERGY

48 MMBtu $ 266 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 448 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 421 $ 0.047 /kWh

- Demand Charge

13 kW $ 27 $ 2.20 /kW

TOTAL ENERGY

81 MMBtu $ 448 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 15,706 $ 8,984 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

155,920 kWh $ 8,459 $ 0.047 /kWh

- Demand Charge

253 kW $ 525 $ 2.20 /kW

TOTAL ENERGY

1,598 MMBtu $ 8,984 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 145 $ 3,270 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,151 kWh $ 3,093 $ 0.047 /kWh

- Demand Charge

85 kW $ 177 $ 2.20 /kW

TOTAL ENERGY

586 MMBtu $ 3,270 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 40 $ 4,912 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,580 kWh $ 4,648 $ 0.047 /kWh

- Demand Charge

127 kW $ 264 $ 2.20 /kW

TOTAL ENERGY

877 MMBtu $ 4,912 -
08 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 I $ 0 $ 25,536 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

192,000 lbs $ 25,536 $ 0 /lbs

TOTAL WASTE

- $ 25,536 -