Industrial Assessment Centers

Assessment #MO0188


Assessment Year 1996
SIC 3143
SIC Description Men's Footwear, Except Athletic
NAICS
NAICS Description
Principal Product Men's Work Shoes
Sales $ 25,000,000
# of Employees 320
Plant Area (Sq.Ft.) 50,000
Annual Production 500,000 Pieces
Production Hrs. Annual 2,200
Location (State) MO
Yearly Energy Cost $ 173,633

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,726,846 kWh $ 141,472 $ 0.052 /kWh

- Demand Charge

12,181 kW $ 20,374 $ 1.67 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,432 MMBtu $ 11,787 $ 4.85 /MMBtu

TOTAL ENERGY

30,382 MMBtu $ 173,633 $ 5.71 /MMBtu

Solid Waste (non-haz)

166,750 lbs $ 1,950 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

97,303 kWh
57,737 kWh
$ 5,428
$ 3,219
3.84 %
2.28 %
$ 0.052 /kWh

- Demand Charge

571 kW
338 kW
$ 520
$ 308
2.55 %
1.51 %
$ 1.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.85 /MMBtu

TOTAL ENERGY

997 MMBtu
592 MMBtu
$ 5,948
$ 3,527
3.43 %
2.03 %
$ 5.71 /MMBtu

Solid Waste (non-haz)

166,750 lbs
0 lbs
$ 1,950
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,437 $ 3,043 1.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,824 kWh $ 2,784 $ 0.052 /kWh

- Demand Charge

284 kW $ 259 $ 1.67 /kW

TOTAL ENERGY

511 MMBtu $ 3,043 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 0 $ 191 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 187 $ 0.052 /kWh

- Demand Charge

5 kW $ 4 $ 1.67 /kW

TOTAL ENERGY

33 MMBtu $ 191 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 484 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 435 $ 0.052 /kWh

- Demand Charge

54 kW $ 49 $ 1.67 /kW

TOTAL ENERGY

81 MMBtu $ 484 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 360 $ 872 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,361 kWh $ 793 $ 0.052 /kWh

- Demand Charge

86 kW $ 79 $ 1.67 /kW

TOTAL ENERGY

147 MMBtu $ 872 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 120 $ 1,156 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,757 kWh $ 1,052 $ 0.052 /kWh

- Demand Charge

114 kW $ 104 $ 1.67 /kW

TOTAL ENERGY

192 MMBtu $ 1,156 -
06 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 416 $ 202 2.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 177 $ 0.052 /kWh

- Demand Charge

28 kW $ 25 $ 1.67 /kW

TOTAL ENERGY

33 MMBtu $ 202 -
07 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 N $ 0 $ 1,950 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

166,750 lbs $ 1,950 $ 0 /lbs

TOTAL WASTE

- $ 1,950 -