Industrial Assessment Centers

Assessment #MO0180


Assessment Year 1996
SIC 3334
SIC Description Primary Aluminum
NAICS
NAICS Description
Principal Product Aluminum Extrusions
Sales $ 30,000,000
# of Employees 169
Plant Area (Sq.Ft.) 200,000
Annual Production 18,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) MO
Yearly Energy Cost $ 1,018,670

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,648,593 kWh $ 383,443 $ 0.050 /kWh

- Demand Charge

20,333 kW $ 43,923 $ 2.16 /kW

- Electricity Fees

- $ 0 -

Natural Gas

162,342 MMBtu $ 591,304 $ 3.64 /MMBtu

TOTAL ENERGY

240,740 MMBtu $ 1,018,670 $ 4.23 /MMBtu

Other Liquid (haz)

4,678 Gal $ 9,731 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

256,154 kWh
256,154 kWh
$ 14,255
$ 14,255
3.72 %
3.72 %
$ 0.050 /kWh

- Demand Charge

583 kW
583 kW
$ 1,155
$ 1,155
2.63 %
2.63 %
$ 2.16 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.64 /MMBtu

TOTAL ENERGY

2,624 MMBtu
2,624 MMBtu
$ 15,410
$ 15,410
1.51 %
1.51 %
$ 4.23 /MMBtu

Other Liquid (haz)

936 Gal
0 Gal
$ 1,946
$ 0
20.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,097 $ 981 1.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,826 kWh $ 886 $ 0.050 /kWh

- Demand Charge

48 kW $ 95 $ 2.16 /kW

TOTAL ENERGY

162 MMBtu $ 981 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,120 $ 1,872 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,481 kWh $ 1,691 $ 0.050 /kWh

- Demand Charge

91 kW $ 181 $ 2.16 /kW

TOTAL ENERGY

312 MMBtu $ 1,872 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 1,350 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,567 kWh $ 1,257 $ 0.050 /kWh

- Demand Charge

47 kW $ 93 $ 2.16 /kW

TOTAL ENERGY

231 MMBtu $ 1,350 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 19,207 $ 10,105 1.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

169,402 kWh $ 9,425 $ 0.050 /kWh

- Demand Charge

343 kW $ 680 $ 2.16 /kW

TOTAL ENERGY

1,736 MMBtu $ 10,105 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 460 $ 1,102 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,878 kWh $ 996 $ 0.050 /kWh

- Demand Charge

54 kW $ 106 $ 2.16 /kW

TOTAL ENERGY

183 MMBtu $ 1,102 -
06 view
details
ALLOW DRAINAGE BEFORE WITHDRAWING OBJECT 3.1242 N $ 0 $ 1,946 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

936 Gal $ 1,946 $ 0 /Gal

TOTAL WASTE

- $ 1,946 -