Industrial Assessment Centers

Assessment #MO0105


Assessment Year 1993
SIC 3621
SIC Description Motors And Generators
NAICS
NAICS Description
Principal Product Electric Motors
Sales $ 52,000,000
# of Employees 552
Plant Area (Sq.Ft.) 380,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,864
Location (State) MO
Yearly Energy Cost $ 615,846

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,646,249 kWh $ 541,502 $ 0.040 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

25,447 MMBtu $ 74,344 $ 2.92 /MMBtu

TOTAL ENERGY

165,321 MMBtu $ 615,846 $ 3.73 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,260,257 kWh
549,823 kWh
$ 89,674
$ 21,806
16.56 %
4.03 %
$ 0.040 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 2.92 /MMBtu

TOTAL ENERGY

23,167 MMBtu
5,635 MMBtu
$ 89,674
$ 21,806
14.56 %
3.54 %
$ 3.73 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 8,774 $ 67,868 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,710,434 kWh $ 67,868 $ 0.040 /kWh

TOTAL ENERGY

17,532 MMBtu $ 67,868 -
02 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 I $ 100 $ 5,635 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

142,145 kWh $ 5,635 $ 0.040 /kWh

TOTAL ENERGY

1,457 MMBtu $ 5,635 -
03 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 I $ 0 $ 204 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,275 kWh $ 204 $ 0.040 /kWh

TOTAL ENERGY

54 MMBtu $ 204 -
04 view
details
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER 3.4114 N $ 7,325 $ 43,359 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 43,359 $ 0 /Gal

TOTAL WASTE

- $ 43,359 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 1,024 $ 515 1.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,896 kWh $ 515 $ 0.040 /kWh

TOTAL ENERGY

132 MMBtu $ 515 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 31,982 $ 9,317 3.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

234,760 kWh $ 9,317 $ 0.040 /kWh

TOTAL ENERGY

2,406 MMBtu $ 9,317 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 1,125 $ 2,548 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,185 kWh $ 2,548 $ 0.040 /kWh

TOTAL ENERGY

658 MMBtu $ 2,548 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 777 $ 2,346 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,203 kWh $ 2,346 $ 0.040 /kWh

TOTAL ENERGY

607 MMBtu $ 2,346 -
09 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 554 $ 907 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,860 kWh $ 907 $ 0.040 /kWh

TOTAL ENERGY

234 MMBtu $ 907 -
10 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 20 $ 334 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,499 kWh $ 334 $ 0.040 /kWh

TOTAL ENERGY

87 MMBtu $ 334 -