U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Assessment Year	1992
SIC	3822
SIC Description	Environmental Controls
NAICS
NAICS Description
Principal Product	TEMPERATURE CONTROLS
Sales	$ 25,000,000
# of Employees	368
Plant Area (Sq.Ft.)	0
Annual Production	75,000,000 Pieces
Production Hrs. Annual	6,000
Location (State)	MO
Yearly Energy Cost	$ 819,531

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	10,415,885 kWh	$ 687,246	$ 0.066 /kWh
- Electricity Fees	-	$ 0	-
Natural Gas	27,700 MMBtu	$ 132,285	$ 4.78 /MMBtu
TOTAL ENERGY	134,463 MMBtu	$ 819,531	$ 6.09 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	538,393 kWh 424,091 kWh	$ 35,497 $ 27,958	5.17 % 4.07 %	$ 0.066 /kWh
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	551 MMBtu 551 MMBtu	$ 65,471 $ 2,636	49.49 % 1.99 %	$ 4.78 /MMBtu
TOTAL ENERGY	6,070 MMBtu 4,898 MMBtu	$ 100,968 $ 30,594	12.32 % 3.73 %	$ 6.09 /MMBtu

Recommendations

AR #		Description	ARC Code	Status	Cost	Savings	Payback (Years)
01	view details	UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	2.7142	I	$ 30,000	$ 8,227	3.65
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 124,853 kWh $ 8,227 $ 0.066 /kWh TOTAL ENERGY 1,280 MMBtu $ 8,227 -
02	view details	UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	2.7142	I	$ 2,300	$ 11,783	0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 193,728 kWh $ 12,777 $ 0.066 /kWh TOTAL ENERGY 1,986 MMBtu $ 12,777 - Administrative Changes - $ -994 - TOTAL PRODUCTON - $ -994 -
03	view details	USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS	2.4133	I	$ 29,500	$ 1,873	15.75
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 28,429 kWh $ 1,873 $ 0.066 /kWh TOTAL ENERGY 291 MMBtu $ 1,873 -
04	view details	UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS	2.4111	I	$ 0	$ 5,081	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 77,081 kWh $ 5,081 $ 0.066 /kWh TOTAL ENERGY 790 MMBtu $ 5,081 -
05	view details	REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	2.4231	N	$ 100	$ 7,539	0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 114,302 kWh $ 7,539 $ 0.066 /kWh TOTAL ENERGY 1,172 MMBtu $ 7,539 -
06	view details	PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER	2.8113	N	$ 300	$ 62,835	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Natural Gas 0 MMBtu $ 62,835 $ 4.78 /MMBtu TOTAL ENERGY 0 MMBtu $ 62,835 -
07	view details	ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO	2.1233	I	$ 1,195	$ 2,636	0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price Natural Gas 551 MMBtu $ 2,636 $ 4.78 /MMBtu TOTAL ENERGY 551 MMBtu $ 2,636 -

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