Industrial Assessment Centers

Assessment #MO0007


Assessment Year 1990
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product RADIATORS FOR TRUCKS
Sales $ 40,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 300,000 Pieces
Production Hrs. Annual 6,840
Location (State) MO
Yearly Energy Cost $ 418,018

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,686,694 kWh $ 288,500 $ 0.051 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

25,027 MMBtu $ 64,002 $ 2.56 /MMBtu

LPG

22,472 MMBtu $ 63,399 $ 2.82 /MMBtu

Fuel Oil #2

606 MMBtu $ 2,117 $ 3.49 /MMBtu

TOTAL ENERGY

106,394 MMBtu $ 418,018 $ 3.93 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

29,015 kWh
29,015 kWh
$ 1,457
$ 1,457
0.51 %
0.51 %
$ 0.051 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

12,182 MMBtu
5,848 MMBtu
$ 31,185
$ 14,971
48.73 %
23.39 %
$ 2.56 /MMBtu

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 2.82 /MMBtu

Fuel Oil #2

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.49 /MMBtu

TOTAL ENERGY

12,479 MMBtu
6,145 MMBtu
$ 32,642
$ 16,428
7.81 %
3.93 %
$ 3.93 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 900 $ 14,971 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,848 MMBtu $ 14,971 $ 2.56 /MMBtu

TOTAL ENERGY

5,848 MMBtu $ 14,971 -
02 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 15,000 $ 12,118 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,734 MMBtu $ 12,118 $ 2.56 /MMBtu

TOTAL ENERGY

4,734 MMBtu $ 12,118 -
03 view
details
USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS 2.2444 N $ 8,000 $ 4,096 1.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,600 MMBtu $ 4,096 $ 2.56 /MMBtu

TOTAL ENERGY

1,600 MMBtu $ 4,096 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 306 $ 795 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,826 kWh $ 795 $ 0.051 /kWh

TOTAL ENERGY

162 MMBtu $ 795 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 662 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,189 kWh $ 662 $ 0.051 /kWh

TOTAL ENERGY

135 MMBtu $ 662 -