Industrial Assessment Centers

Assessment #MI0229


Assessment Year 2012
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326111
NAICS Description Plastics Bag Manufacturing
Principal Product Plastic Products
Sales $ 50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 210,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) FL
Yearly Energy Cost $ 988,882

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

9,594,688 kWh $ 762,198 $ 0.079 /kWh

- Demand Charge

22,208 kW $ 107,386 $ 4.84 /kW

- Electricity Fees

- $ 119,299 -

TOTAL ENERGY

98,347 MMBtu $ 988,882 $ 10.06 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,483,317 kWh
1,604,915 kWh
$ 196,256
$ 126,861
25.75 %
16.64 %
$ 0.079 /kWh

- Demand Charge

3,926 kW
2,456 kW
$ 18,986
$ 11,876
17.68 %
11.06 %
$ 4.84 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

25,454 MMBtu
16,451 MMBtu
$ 215,242
$ 138,737
21.77 %
14.03 %
$ 10.06 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL 2.2622 I $ 111,000 $ 69,199 1.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

807,976 kWh $ 63,830 $ 0.079 /kWh

- Demand Charge

1,110 kW $ 5,369 $ 4.84 /kW

TOTAL ENERGY

8,282 MMBtu $ 69,199 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 168,378 $ 39,024 4.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

440,758 kWh $ 34,821 $ 0.079 /kWh

- Demand Charge

869 kW $ 4,203 $ 4.84 /kW

TOTAL ENERGY

4,518 MMBtu $ 39,024 -
03 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 I $ 22,464 $ 26,164 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

305,465 kWh $ 24,132 $ 0.079 /kWh

- Demand Charge

420 kW $ 2,032 $ 4.84 /kW

TOTAL ENERGY

3,131 MMBtu $ 26,164 -
04 view
details
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 N $ 46,296 $ 21,533 2.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

251,442 kWh $ 19,864 $ 0.079 /kWh

- Demand Charge

345 kW $ 1,669 $ 4.84 /kW

TOTAL ENERGY

2,577 MMBtu $ 21,533 -
05 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 N $ 7,160 $ 15,948 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

186,202 kWh $ 14,710 $ 0.079 /kWh

- Demand Charge

256 kW $ 1,238 $ 4.84 /kW

TOTAL ENERGY

1,909 MMBtu $ 15,948 -
06 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 80 $ 14,915 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

174,161 kWh $ 13,759 $ 0.079 /kWh

- Demand Charge

239 kW $ 1,156 $ 4.84 /kW

TOTAL ENERGY

1,785 MMBtu $ 14,915 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,660 $ 9,865 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

106,874 kWh $ 8,485 $ 0.079 /kWh

- Demand Charge

286 kW $ 1,380 $ 4.84 /kW

TOTAL ENERGY

1,095 MMBtu $ 9,865 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 80 $ 6,849 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

79,606 kWh $ 6,320 $ 0.079 /kWh

- Demand Charge

109 kW $ 529 $ 4.84 /kW

TOTAL ENERGY

816 MMBtu $ 6,849 -
09 view
details
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING 2.1121 I $ 385 $ 5,382 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,327 kWh $ 4,608 $ 0.079 /kWh

- Demand Charge

160 kW $ 774 $ 4.84 /kW

TOTAL ENERGY

598 MMBtu $ 5,382 -
10 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 480 $ 2,325 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,170 kWh $ 2,146 $ 0.079 /kWh

- Demand Charge

37 kW $ 179 $ 4.84 /kW

TOTAL ENERGY

278 MMBtu $ 2,325 -
11 view
details
INSTALL SKYLIGHTS 2.7145 I $ 3,000 $ 2,117 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,932 kWh $ 1,812 $ 0.079 /kWh

- Demand Charge

63 kW $ 305 $ 4.84 /kW

TOTAL ENERGY

235 MMBtu $ 2,117 -
12 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 I $ 460 $ 1,297 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,110 kWh $ 1,193 $ 0.079 /kWh

- Demand Charge

22 kW $ 104 $ 4.84 /kW

TOTAL ENERGY

155 MMBtu $ 1,297 -
13 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 1,852 $ 624 2.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,294 kWh $ 576 $ 0.079 /kWh

- Demand Charge

10 kW $ 48 $ 4.84 /kW

TOTAL ENERGY

75 MMBtu $ 624 -