Industrial Assessment Centers

Assessment #MI0228


Assessment Year 2012
SIC 3711
SIC Description Motor Vehicles And Car Bodies
NAICS 336112
NAICS Description Light Truck and Utility Vehicle Manufacturing
Principal Product Light Truck and Utility Vehicle
Sales $ 10,000,000
# of Employees 120
Plant Area (Sq.Ft.) 80,000
Annual Production 500 Pieces
Production Hrs. Annual 2,496
Location (State) FL
Yearly Energy Cost $ 159,678

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,433,278 kWh $ 122,398 $ 0.085 /kWh

- Demand Charge

5,704 kW $ 27,893 $ 4.89 /kW

- Electricity Fees

- $ 9,387 -

TOTAL ENERGY

14,691 MMBtu $ 159,678 $ 10.87 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

358,745 kWh
315,165 kWh
$ 30,580
$ 26,789
24.98 %
21.89 %
$ 0.085 /kWh

- Demand Charge

1,777 kW
1,567 kW
$ 8,684
$ 7,659
31.13 %
27.46 %
$ 4.89 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

3,677 MMBtu
3,230 MMBtu
$ 39,264
$ 34,448
24.59 %
21.57 %
$ 10.87 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,660 $ 15,388 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

144,201 kWh $ 12,257 $ 0.085 /kWh

- Demand Charge

641 kW $ 3,131 $ 4.89 /kW

TOTAL ENERGY

1,478 MMBtu $ 15,388 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 24,600 $ 9,589 2.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

88,358 kWh $ 7,511 $ 0.085 /kWh

- Demand Charge

425 kW $ 2,078 $ 4.89 /kW

TOTAL ENERGY

906 MMBtu $ 9,589 -
03 view
details
INSTALL SKYLIGHTS 2.7145 N $ 8,484 $ 4,816 1.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,580 kWh $ 3,791 $ 0.085 /kWh

- Demand Charge

210 kW $ 1,025 $ 4.89 /kW

TOTAL ENERGY

447 MMBtu $ 4,816 -
04 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 1,400 $ 3,387 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,631 kWh $ 2,179 $ 0.085 /kWh

- Demand Charge

247 kW $ 1,208 $ 4.89 /kW

TOTAL ENERGY

263 MMBtu $ 3,387 -
05 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 80 $ 2,303 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,229 kWh $ 1,804 $ 0.085 /kWh

- Demand Charge

102 kW $ 499 $ 4.89 /kW

TOTAL ENERGY

218 MMBtu $ 2,303 -
06 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 160 $ 2,095 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,310 kWh $ 1,641 $ 0.085 /kWh

- Demand Charge

93 kW $ 454 $ 4.89 /kW

TOTAL ENERGY

198 MMBtu $ 2,095 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 80 $ 1,686 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,436 kWh $ 1,397 $ 0.085 /kWh

- Demand Charge

59 kW $ 289 $ 4.89 /kW

TOTAL ENERGY

168 MMBtu $ 1,686 -