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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #MI0225


Assessment Year 2012
SIC 2037
SIC Description Frozen Fruits And Vegetables
NAICS 311411
NAICS Description Frozen Fruit, Juice, and Vegetable Manufacturing
Principal Product Fruit Juice Concentrates
Sales $ 46,100,000
# of Employees 130
Plant Area (Sq.Ft.) 467,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 8,736
Location (State) FL
Yearly Energy Cost $ 1,513,621

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 18,060,000 kWh $ 1,209,860 $ 0.067 /kWh

- Demand Charge

 33,360 kW $ 215,491 $ 6.46 /kW

- Electricity Fees

 - $ 88,271 -

TOTAL ENERGY

 185,117 MMBtu $ 1,513,621 $ 8.18 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 2,604,209 kWh
2,154,388 kWh		 $ 176,306
$ 144,344		 14.57 %
11.93 %		 $ 0.067 /kWh

- Demand Charge

 5,891 kW
4,969 kW		 $ 38,074
$ 32,117		 17.67 %
14.90 %		 $ 6.46 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

TOTAL ENERGY

 26,693 MMBtu
22,083 MMBtu		 $ 214,380
$ 176,461		 14.16 %
11.66 %		 $ 8.18 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 23,031 $ 114,097 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 1,503,744 kWh $ 100,751 $ 0.067 /kWh

- Demand Charge

 2,066 kW $ 13,346 $ 6.46 /kW

TOTAL ENERGY

 15,414 MMBtu $ 114,097 -
02 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 29,008 $ 29,492 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 364,663 kWh $ 26,256 $ 0.067 /kWh

- Demand Charge

 501 kW $ 3,236 $ 6.46 /kW

TOTAL ENERGY

 3,738 MMBtu $ 29,492 -
03 view
details		 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 I $ 190,339 $ 27,049 7.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 200,791 kWh $ 13,453 $ 0.067 /kWh

- Demand Charge

 2,105 kW $ 13,596 $ 6.46 /kW

TOTAL ENERGY

 2,058 MMBtu $ 27,049 -
04 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,660 $ 19,052 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 237,015 kWh $ 15,880 $ 0.067 /kWh

- Demand Charge

 491 kW $ 3,172 $ 6.46 /kW

TOTAL ENERGY

 2,429 MMBtu $ 19,052 -
05 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 520 $ 13,619 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 179,504 kWh $ 12,026 $ 0.067 /kWh

- Demand Charge

 247 kW $ 1,593 $ 6.46 /kW

TOTAL ENERGY

 1,840 MMBtu $ 13,619 -
06 view
details		 USE POWER DURING OFF-PEAK PERIODS 2.3137 N $ 800 $ 11,955 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

 - $ 11,955 -

TOTAL PRODUCTON

 - $ 11,955 -
07 view
details		 HEAT WATER WITH EXHAUST HEAT 2.2447 N $ 8,000 $ 5,925 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 52,162 kWh $ 3,495 $ 0.067 /kWh

- Demand Charge

 376 kW $ 2,430 $ 6.46 /kW

TOTAL ENERGY

 535 MMBtu $ 5,925 -
08 view
details		 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 2,372 $ 2,502 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 32,996 kWh $ 2,211 $ 0.067 /kWh

- Demand Charge

 45 kW $ 291 $ 6.46 /kW

TOTAL ENERGY

 338 MMBtu $ 2,502 -
09 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 80 $ 1,598 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 19,563 kWh $ 1,311 $ 0.067 /kWh

- Demand Charge

 41 kW $ 287 $ 6.46 /kW

TOTAL ENERGY

 201 MMBtu $ 1,598 -
10 view
details		 INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 I $ 255 $ 1,046 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 13,771 kWh $ 923 $ 0.067 /kWh

- Demand Charge

 19 kW $ 123 $ 6.46 /kW

TOTAL ENERGY

 141 MMBtu $ 1,046 -