Industrial Assessment Centers

Assessment #MI0218

Assessment Year	2012
SIC	2869
SIC Description	Industrial Organic Chemicals, Nec
NAICS	325199
NAICS Description	All Other Basic Organic Chemical Manufacturing
Principal Product	Industrial Organic Chemicals
Sales	$ 48,100,000
# of Employees	156
Plant Area (Sq.Ft.)	2,003,760
Annual Production	36,000,000 Pounds
Production Hrs. Annual	8,736
Location (State)	FL
Yearly Energy Cost	$ 4,548,484

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	30,943,249 kWh	$ 2,278,779	$ 0.074 /kWh
- Demand Charge	47,255 kW	$ 559,728	$ 11.84 /kW
- Electricity Fees	-	$ 106,656	-
Natural Gas	277,341 MMBtu	$ 1,603,321	$ 5.78 /MMBtu
TOTAL ENERGY	594,512 MMBtu	$ 4,548,484	$ 7.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	2,751,912 kWh 345,202 kWh	$ 203,642 $ 25,545	8.94 % 1.12 %	$ 0.074 /kWh
- Demand Charge	3,848 kW 542 kW	$ 45,565 $ 6,411	8.14 % 1.15 %	$ 11.84 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	9,190 MMBtu 9,190 MMBtu	$ 53,118 $ 53,118	3.31 % 3.31 %	$ 5.78 /MMBtu
TOTAL ENERGY	37,397 MMBtu 12,728 MMBtu	$ 302,325 $ 85,074	6.65 % 1.87 %	$ 7.65 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

view
details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 63,811

$ 78,730

0.81

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	872,159 kWh	$ 64,540	$ 0.074 /kWh
- Demand Charge	1,198 kW	$ 14,190	$ 11.84 /kW
TOTAL ENERGY	8,940 MMBtu	$ 78,730	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE

2.4144

$ 47,240

$ 71,478

0.66

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	791,822 kWh	$ 58,595	$ 0.074 /kWh
- Demand Charge	1,088 kW	$ 12,883	$ 11.84 /kW
TOTAL ENERGY	8,116 MMBtu	$ 71,478	-

view
details

ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO

2.1233

$ 2,520

$ 53,118

0.05

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	9,190 MMBtu	$ 53,118	$ 5.78 /MMBtu
TOTAL ENERGY	9,190 MMBtu	$ 53,118	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE

2.4144

$ 21,000

$ 25,712

0.82

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	284,877 kWh	$ 21,081	$ 0.074 /kWh
- Demand Charge	391 kW	$ 4,631	$ 11.84 /kW
TOTAL ENERGY	2,920 MMBtu	$ 25,712	-

view
details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 1,660

$ 21,901

0.08

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	242,596 kWh	$ 17,952	$ 0.074 /kWh
- Demand Charge	334 kW	$ 3,949	$ 11.84 /kW
TOTAL ENERGY	2,487 MMBtu	$ 21,901	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE

2.4144

$ 6,660

$ 19,917

0.33

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	220,649 kWh	$ 16,328	$ 0.074 /kWh
- Demand Charge	303 kW	$ 3,589	$ 11.84 /kW
TOTAL ENERGY	2,262 MMBtu	$ 19,917	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE

2.4144

$ 8,200

$ 12,529

0.65

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	138,747 kWh	$ 10,267	$ 0.074 /kWh
- Demand Charge	191 kW	$ 2,262	$ 11.84 /kW
TOTAL ENERGY	1,422 MMBtu	$ 12,529	-

view
details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 80

$ 10,055

0.01

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	102,606 kWh	$ 7,593	$ 0.074 /kWh
- Demand Charge	208 kW	$ 2,462	$ 11.84 /kW
TOTAL ENERGY	1,052 MMBtu	$ 10,055	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE

2.4144

$ 13,800

$ 8,885

1.55

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	98,456 kWh	$ 7,286	$ 0.074 /kWh
- Demand Charge	135 kW	$ 1,599	$ 11.84 /kW
TOTAL ENERGY	1,009 MMBtu	$ 8,885	-