Industrial Assessment Centers

Assessment #MI0215


Assessment Year 2012
SIC 3643
SIC Description Current-carrying Wiring Devices
NAICS 335931
NAICS Description Current-Carrying Wiring Device Manufacturing
Principal Product Power Connector
Sales $ 22,000,000
# of Employees 78
Plant Area (Sq.Ft.) 20,000
Annual Production 500,000 Pieces
Production Hrs. Annual 2,080
Location (State) FL
Yearly Energy Cost $ 133,989

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,232,240 kWh $ 70,602 $ 0.057 /kWh

- Demand Charge

3,823 kW $ 35,882 $ 9.39 /kW

- Electricity Fees

- $ 27,505 -

TOTAL ENERGY

12,631 MMBtu $ 133,989 $ 10.61 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

418,755 kWh
191,844 kWh
$ 33,082
$ 15,156
46.86 %
21.47 %
$ 0.057 /kWh

- Demand Charge

1,613 kW
658 kW
$ 15,126
$ 6,176
42.15 %
17.21 %
$ 9.39 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

4,292 MMBtu
1,966 MMBtu
$ 48,208
$ 21,332
35.98 %
15.92 %
$ 10.61 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 8,000 $ 15,517 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

148,174 kWh $ 11,706 $ 0.057 /kWh

- Demand Charge

406 kW $ 3,811 $ 9.39 /kW

TOTAL ENERGY

1,519 MMBtu $ 15,517 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,320 $ 8,090 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

77,618 kWh $ 6,132 $ 0.057 /kWh

- Demand Charge

209 kW $ 1,958 $ 9.39 /kW

TOTAL ENERGY

796 MMBtu $ 8,090 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 21,070 $ 8,007 2.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,132 kWh $ 4,750 $ 0.057 /kWh

- Demand Charge

347 kW $ 3,257 $ 9.39 /kW

TOTAL ENERGY

616 MMBtu $ 8,007 -
04 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 N $ 12,200 $ 6,640 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,907 kWh $ 3,943 $ 0.057 /kWh

- Demand Charge

288 kW $ 2,697 $ 9.39 /kW

TOTAL ENERGY

512 MMBtu $ 6,640 -
05 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 1,300 $ 5,815 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,670 kWh $ 3,450 $ 0.057 /kWh

- Demand Charge

252 kW $ 2,365 $ 9.39 /kW

TOTAL ENERGY

448 MMBtu $ 5,815 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 50 $ 3,514 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,243 kWh $ 2,626 $ 0.057 /kWh

- Demand Charge

95 kW $ 888 $ 9.39 /kW

TOTAL ENERGY

341 MMBtu $ 3,514 -
07 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 4,571 $ 625 7.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,011 kWh $ 475 $ 0.057 /kWh

- Demand Charge

16 kW $ 150 $ 9.39 /kW

TOTAL ENERGY

62 MMBtu $ 625 -