Industrial Assessment Centers

Assessment #MI0214


Assessment Year 2012
SIC 2395
SIC Description Pleating And Stitching
NAICS 314999
NAICS Description All Other Miscellaneous Textile Product Mills
Principal Product Embroidered textile
Sales $ 6,200,000
# of Employees 150
Plant Area (Sq.Ft.) 45,000
Annual Production 8,488,898 Pieces
Production Hrs. Annual 4,810
Location (State) FL
Yearly Energy Cost $ 62,531

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

586,385 kWh $ 34,633 $ 0.059 /kWh

- Demand Charge

2,005 kW $ 18,459 $ 9.21 /kW

- Electricity Fees

- $ 9,438 -

TOTAL ENERGY

6,011 MMBtu $ 62,531 $ 10.40 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

137,733 kWh
68,102 kWh
$ 10,331
$ 5,108
29.83 %
14.75 %
$ 0.059 /kWh

- Demand Charge

632 kW
170 kW
$ 5,824
$ 1,566
31.55 %
8.48 %
$ 9.21 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

1,412 MMBtu
698 MMBtu
$ 16,155
$ 6,674
25.84 %
10.67 %
$ 10.40 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 N $ 50,000 $ 7,941 6.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,893 kWh $ 4,042 $ 0.059 /kWh

- Demand Charge

423 kW $ 3,899 $ 9.21 /kW

TOTAL ENERGY

552 MMBtu $ 7,941 -
02 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 2,600 $ 4,740 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,341 kWh $ 3,626 $ 0.059 /kWh

- Demand Charge

121 kW $ 1,114 $ 9.21 /kW

TOTAL ENERGY

496 MMBtu $ 4,740 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,320 $ 986 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,080 kWh $ 756 $ 0.059 /kWh

- Demand Charge

25 kW $ 230 $ 9.21 /kW

TOTAL ENERGY

103 MMBtu $ 986 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,505 $ 976 1.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,933 kWh $ 746 $ 0.059 /kWh

- Demand Charge

25 kW $ 230 $ 9.21 /kW

TOTAL ENERGY

102 MMBtu $ 976 -
05 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 1,058 $ 948 1.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,681 kWh $ 726 $ 0.059 /kWh

- Demand Charge

24 kW $ 222 $ 9.21 /kW

TOTAL ENERGY

99 MMBtu $ 948 -
06 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 1,860 $ 564 3.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,805 kWh $ 435 $ 0.059 /kWh

- Demand Charge

14 kW $ 129 $ 9.21 /kW

TOTAL ENERGY

60 MMBtu $ 564 -