Industrial Assessment Centers

Assessment #MI0208


Assessment Year 2011
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product Medical Instruments
Sales $ 50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 170,000
Annual Production 100,000 Pieces
Production Hrs. Annual 6,120
Location (State) FL
Yearly Energy Cost $ 570,806

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,040,000 kWh $ 401,112 $ 0.057 /kWh

- Demand Charge

12,940 kW $ 125,105 $ 9.67 /kW

- Electricity Fees

- $ 44,588 -

TOTAL ENERGY

72,161 MMBtu $ 570,806 $ 7.91 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,571,779 kWh
1,225,771 kWh
$ 94,307
$ 73,547
23.51 %
18.34 %
$ 0.057 /kWh

- Demand Charge

3,453 kW
2,775 kW
$ 33,393
$ 26,837
26.69 %
21.45 %
$ 9.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

16,111 MMBtu
12,564 MMBtu
$ 127,700
$ 100,384
22.37 %
17.59 %
$ 7.91 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 I $ 292,600 $ 40,370 7.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

465,667 kWh $ 27,940 $ 0.057 /kWh

- Demand Charge

1,285 kW $ 12,430 $ 9.67 /kW

TOTAL ENERGY

4,773 MMBtu $ 40,370 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 16,918 $ 28,143 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

356,414 kWh $ 21,384 $ 0.057 /kWh

- Demand Charge

699 kW $ 6,759 $ 9.67 /kW

TOTAL ENERGY

3,653 MMBtu $ 28,143 -
03 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 I $ 48,170 $ 25,727 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

325,793 kWh $ 19,548 $ 0.057 /kWh

- Demand Charge

639 kW $ 6,179 $ 9.67 /kW

TOTAL ENERGY

3,339 MMBtu $ 25,727 -
04 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 2,550 $ 16,075 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

203,620 kWh $ 12,217 $ 0.057 /kWh

- Demand Charge

399 kW $ 3,858 $ 9.67 /kW

TOTAL ENERGY

2,087 MMBtu $ 16,075 -
05 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 20,530 $ 11,241 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

142,388 kWh $ 8,543 $ 0.057 /kWh

- Demand Charge

279 kW $ 2,698 $ 9.67 /kW

TOTAL ENERGY

1,459 MMBtu $ 11,241 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,320 $ 4,355 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,182 kWh $ 3,311 $ 0.057 /kWh

- Demand Charge

108 kW $ 1,044 $ 9.67 /kW

TOTAL ENERGY

566 MMBtu $ 4,355 -
07 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 2,400 $ 1,789 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,715 kWh $ 1,364 $ 0.057 /kWh

- Demand Charge

44 kW $ 425 $ 9.67 /kW

TOTAL ENERGY

233 MMBtu $ 1,789 -