Industrial Assessment Centers

Assessment #MI0207


Assessment Year 2011
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product Medical Instruments
Sales $ 100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 364,000
Annual Production 250,000 Pieces
Production Hrs. Annual 7,344
Location (State) FL
Yearly Energy Cost $ 1,538,246

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

13,222,000 kWh $ 1,322,200 $ 0.100 /kWh

- Demand Charge

21,605 kW $ 216,046 $ 10.00 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

135,527 MMBtu $ 1,538,246 $ 11.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,758,756 kWh
686,164 kWh
$ 275,877
$ 68,617
20.86 %
5.19 %
$ 0.100 /kWh

- Demand Charge

4,508 kW
1,121 kW
$ 45,076
$ 11,210
20.86 %
5.19 %
$ 10.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

28,278 MMBtu
7,033 MMBtu
$ 320,953
$ 79,827
20.86 %
5.19 %
$ 11.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 N $ 137,314 $ 123,852 1.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,064,516 kWh $ 106,452 $ 0.100 /kWh

- Demand Charge

1,740 kW $ 17,400 $ 10.00 /kW

TOTAL ENERGY

10,911 MMBtu $ 123,852 -
02 view
details
UTILIZE A LESS EXPENSIVE COOLING METHOD 2.2628 N $ 150,000 $ 76,417 1.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

656,866 kWh $ 65,687 $ 0.100 /kWh

- Demand Charge

1,073 kW $ 10,730 $ 10.00 /kW

TOTAL ENERGY

6,733 MMBtu $ 76,417 -
03 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 2,550 $ 61,926 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

532,258 kWh $ 53,226 $ 0.100 /kWh

- Demand Charge

870 kW $ 8,700 $ 10.00 /kW

TOTAL ENERGY

5,456 MMBtu $ 61,926 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 8,474 $ 33,207 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

285,466 kWh $ 28,547 $ 0.100 /kWh

- Demand Charge

466 kW $ 4,660 $ 10.00 /kW

TOTAL ENERGY

2,926 MMBtu $ 33,207 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,320 $ 17,901 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

153,906 kWh $ 15,391 $ 0.100 /kWh

- Demand Charge

251 kW $ 2,510 $ 10.00 /kW

TOTAL ENERGY

1,578 MMBtu $ 17,901 -
06 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 N $ 9,200 $ 7,650 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,744 kWh $ 6,574 $ 0.100 /kWh

- Demand Charge

108 kW $ 1,076 $ 10.00 /kW

TOTAL ENERGY

674 MMBtu $ 7,650 -