Industrial Assessment Centers

Assessment #MI0191


Assessment Year 2010
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product soft drinks
Sales $ 80,000,000
# of Employees 480
Plant Area (Sq.Ft.) 150,000
Annual Production 67,000 Thousand Gallons
Production Hrs. Annual 8,568
Location (State) FL
Yearly Energy Cost $ 2,428,892

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

19,340,388 kWh $ 1,936,793 $ 0.100 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

43,912 MMBtu $ 492,099 $ 11.21 /MMBtu

TOTAL ENERGY

242,151 MMBtu $ 2,428,892 $ 10.03 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,628,866 kWh
554,663 kWh
$ 236,522
$ 49,830
12.21 %
2.57 %
$ 0.100 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

68,055 MMBtu
0 MMBtu
$ 762,897
$ 0
155.03 %
0.00 %
$ 11.21 /MMBtu

TOTAL ENERGY

95,001 MMBtu
5,685 MMBtu
$ 1,029,927
$ 56,255
42.40 %
2.32 %
$ 10.03 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
HEAT WATER WITH EXHAUST HEAT 2.2447 N $ 128,000 $ 697,331 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

454,601 kWh $ 40,928 $ 0.100 /kWh

- Demand Charge

637 kW $ 5,281 $ 0.00 /kW

Natural Gas

58,084 MMBtu $ 651,122 $ 11.21 /MMBtu

TOTAL ENERGY

62,744 MMBtu $ 697,331 -
02 view
details
USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS 2.2696 N $ 400,000 $ 228,145 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,145,256 kWh $ 103,073 $ 0.100 /kWh

- Demand Charge

1,604 kW $ 13,297 $ 0.00 /kW

Natural Gas

9,971 MMBtu $ 111,775 $ 11.21 /MMBtu

TOTAL ENERGY

21,710 MMBtu $ 228,145 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 1,500 $ 48,196 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

474,346 kWh $ 42,691 $ 0.100 /kWh

- Demand Charge

664 kW $ 5,505 $ 0.00 /kW

TOTAL ENERGY

4,862 MMBtu $ 48,196 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,210 $ 47,683 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

469,289 kWh $ 42,236 $ 0.100 /kWh

- Demand Charge

657 kW $ 5,447 $ 0.00 /kW

TOTAL ENERGY

4,810 MMBtu $ 47,683 -
05 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 I $ 5,300 $ 8,572 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,374 kWh $ 7,594 $ 0.100 /kWh

- Demand Charge

118 kW $ 978 $ 0.00 /kW

TOTAL ENERGY

875 MMBtu $ 8,572 -