Industrial Assessment Centers

Assessment #MI0187


Assessment Year 2010
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 336413
NAICS Description Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product Aviation parts
Sales $ 20,000,000
# of Employees 355
Plant Area (Sq.Ft.) 120,000
Annual Production 700 Pieces
Production Hrs. Annual 8,568
Location (State) FL
Yearly Energy Cost $ 687,344

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,700,870 kWh $ 437,236 $ 0.077 /kWh

- Demand Charge

16,847 kW $ 91,063 $ 5.41 /kW

- Electricity Fees

- $ 82,283 -

Natural Gas

6,832 MMBtu $ 76,762 $ 11.24 /MMBtu

TOTAL ENERGY

65,266 MMBtu $ 687,344 $ 10.53 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

585,649 kWh
530,883 kWh
$ 52,811
$ 47,882
12.08 %
10.95 %
$ 0.077 /kWh

- Demand Charge

13,567 kW
1,017 kW
$ 25,915
$ 7,426
28.46 %
8.15 %
$ 5.41 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,972 MMBtu
378 MMBtu
$ 23,349
$ 5,438
30.42 %
7.08 %
$ 11.24 /MMBtu

TOTAL ENERGY

7,974 MMBtu
5,819 MMBtu
$ 102,075
$ 60,746
14.85 %
8.84 %
$ 10.53 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 1,800 $ 24,507 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

244,517 kWh $ 22,007 $ 0.077 /kWh

- Demand Charge

342 kW $ 2,500 $ 5.41 /kW

TOTAL ENERGY

2,506 MMBtu $ 24,507 -
02 view
details
USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS 2.3192 N $ 100 $ 17,920 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

12,472 kW $ 17,920 $ 5.41 /kW

TOTAL ENERGY

0 MMBtu $ 17,920 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 0 $ 17,911 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,594 MMBtu $ 17,911 $ 11.24 /MMBtu

TOTAL ENERGY

1,594 MMBtu $ 17,911 -
04 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 640 $ 11,158 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

111,324 kWh $ 10,019 $ 0.077 /kWh

- Demand Charge

156 kW $ 1,139 $ 5.41 /kW

TOTAL ENERGY

1,141 MMBtu $ 11,158 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 4,960 $ 10,880 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

101,953 kWh $ 9,278 $ 0.077 /kWh

- Demand Charge

220 kW $ 1,602 $ 5.41 /kW

TOTAL ENERGY

1,045 MMBtu $ 10,880 -
06 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 640 $ 6,598 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,485 kWh $ 4,634 $ 0.077 /kWh

- Demand Charge

269 kW $ 1,964 $ 5.41 /kW

TOTAL ENERGY

528 MMBtu $ 6,598 -
07 view
details
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER 2.1243 N $ 0 $ 5,498 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,766 kWh $ 4,929 $ 0.077 /kWh

- Demand Charge

78 kW $ 569 $ 5.41 /kW

TOTAL ENERGY

561 MMBtu $ 5,498 -
08 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 180 $ 5,438 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

378 MMBtu $ 5,438 $ 11.24 /MMBtu

TOTAL ENERGY

378 MMBtu $ 5,438 -
09 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 360 $ 2,165 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,604 kWh $ 1,944 $ 0.077 /kWh

- Demand Charge

30 kW $ 221 $ 5.41 /kW

TOTAL ENERGY

221 MMBtu $ 2,165 -