Industrial Assessment Centers

Assessment #MI0180


Assessment Year 2009
SIC 2816
SIC Description Inorganic Pigments
NAICS 325182
NAICS Description Carbon Black Manufacturing
Principal Product Paint Pigments
Sales $ 8,000,000
# of Employees 37
Plant Area (Sq.Ft.) 95,000
Annual Production 250 Thousand Gallons
Production Hrs. Annual 4,080
Location (State) PR
Yearly Energy Cost $ 404,681

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,809,060 kWh $ 365,340 $ 0.202 /kWh

- Demand Charge

4,506 kW $ 36,941 $ 8.20 /kW

- Electricity Fees

- $ 2,400 -

TOTAL ENERGY

18,543 MMBtu $ 404,681 $ 21.82 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

714,761 kWh
666,942 kWh
$ 112,750
$ 103,093
30.86 %
28.22 %
$ 0.202 /kWh

- Demand Charge

2,146 kW
1,952 kW
$ 17,566
$ 15,990
47.55 %
43.29 %
$ 8.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

7,327 MMBtu
6,836 MMBtu
$ 130,316
$ 119,083
32.20 %
29.43 %
$ 21.82 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 3,320 $ 62,188 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

414,852 kWh $ 52,183 $ 0.202 /kWh

- Demand Charge

1,220 kW $ 10,005 $ 8.20 /kW

TOTAL ENERGY

4,252 MMBtu $ 62,188 -
02 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 2,000 $ 51,365 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

227,208 kWh $ 45,885 $ 0.202 /kWh

- Demand Charge

668 kW $ 5,480 $ 8.20 /kW

TOTAL ENERGY

2,329 MMBtu $ 51,365 -
03 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 N $ 10,320 $ 7,931 1.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,083 kWh $ 7,085 $ 0.202 /kWh

- Demand Charge

103 kW $ 846 $ 8.20 /kW

TOTAL ENERGY

360 MMBtu $ 7,931 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,210 $ 5,220 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,724 kWh $ 4,791 $ 0.202 /kWh

- Demand Charge

54 kW $ 429 $ 8.20 /kW

TOTAL ENERGY

243 MMBtu $ 5,220 -
05 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 4,531 $ 3,302 1.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,736 kWh $ 2,572 $ 0.202 /kWh

- Demand Charge

91 kW $ 730 $ 8.20 /kW

TOTAL ENERGY

131 MMBtu $ 3,302 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 40 $ 310 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,158 kWh $ 234 $ 0.202 /kWh

- Demand Charge

10 kW $ 76 $ 8.20 /kW

TOTAL ENERGY

12 MMBtu $ 310 -