Industrial Assessment Centers

Assessment #MI0145


Assessment Year 2007
SIC 3823
SIC Description Process Control Instruments
NAICS 334513
NAICS Description Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
Principal Product Electrical Relays and Switches
Sales $ 30,000,000
# of Employees 108
Plant Area (Sq.Ft.) 75,000
Annual Production 100,000 Pieces
Production Hrs. Annual 2,475
Location (State) FL
Yearly Energy Cost $ 192,344

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,761,360 kWh $ 137,738 $ 0.078 /kWh

- Demand Charge

4,598 kW $ 31,634 $ 6.88 /kW

- Electricity Fees

- $ 22,972 -

TOTAL ENERGY

18,054 MMBtu $ 192,344 $ 10.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

614,183 kWh
555,019 kWh
$ 54,858
$ 50,232
39.83 %
36.47 %
$ 0.078 /kWh

- Demand Charge

1,520 kW
1,356 kW
$ 10,433
$ 9,298
32.98 %
29.39 %
$ 6.88 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

6,295 MMBtu
5,689 MMBtu
$ 65,291
$ 59,530
33.94 %
30.95 %
$ 10.65 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 915 $ 26,104 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

297,919 kWh $ 23,297 $ 0.078 /kWh

- Demand Charge

408 kW $ 2,807 $ 6.88 /kW

TOTAL ENERGY

3,054 MMBtu $ 26,104 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 45,864 $ 32,164 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

245,308 kWh $ 25,673 $ 0.078 /kWh

- Demand Charge

948 kW $ 6,491 $ 6.88 /kW

TOTAL ENERGY

2,514 MMBtu $ 32,164 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,074 $ 2,811 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,473 kWh $ 2,382 $ 0.078 /kWh

- Demand Charge

62 kW $ 429 $ 6.88 /kW

TOTAL ENERGY

312 MMBtu $ 2,811 -
04 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 3,400 $ 2,005 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,598 kWh $ 1,533 $ 0.078 /kWh

- Demand Charge

68 kW $ 472 $ 6.88 /kW

TOTAL ENERGY

201 MMBtu $ 2,005 -
05 view
details
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS 2.7443 I $ 1,175 $ 1,120 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,103 kWh $ 1,120 $ 0.078 /kWh

TOTAL ENERGY

104 MMBtu $ 1,120 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 30 $ 945 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,093 kWh $ 711 $ 0.078 /kWh

- Demand Charge

34 kW $ 234 $ 6.88 /kW

TOTAL ENERGY

93 MMBtu $ 945 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 225 $ 142 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,689 kWh $ 142 $ 0.078 /kWh

TOTAL ENERGY

17 MMBtu $ 142 -