Industrial Assessment Centers

Assessment #MI0124


Assessment Year 2006
SIC 2891
SIC Description Adhesives And Sealants
NAICS 325520
NAICS Description Adhesive Manufacturing
Principal Product Industrial Adhesives
Sales $ 100,000,000
# of Employees 82
Plant Area (Sq.Ft.) 75,000
Annual Production 235,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) FL
Yearly Energy Cost $ 130,084

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,633,560 kWh $ 91,855 $ 0.056 /kWh

- Demand Charge

2,800 kW $ 23,268 $ 8.31 /kW

- Electricity Fees

- $ 14,961 -

TOTAL ENERGY

16,744 MMBtu $ 130,084 $ 7.77 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

914,681 kWh
0 kWh
$ 50,920
$ 0
55.44 %
0.00 %
$ 0.056 /kWh

- Demand Charge

556 kW
0 kW
$ 4,620
$ 0
19.86 %
0.00 %
$ 8.31 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

9,375 MMBtu
0 MMBtu
$ 55,540
$ 0
42.70 %
0.00 %
$ 7.77 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 40,180 $ 17,063 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

245,606 kWh $ 13,673 $ 0.056 /kWh

- Demand Charge

408 kW $ 3,390 $ 8.31 /kW

TOTAL ENERGY

2,517 MMBtu $ 17,063 -
02 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 $ 2,400 $ 3,719 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,520 kWh $ 2,979 $ 0.056 /kWh

- Demand Charge

89 kW $ 740 $ 8.31 /kW

TOTAL ENERGY

549 MMBtu $ 3,719 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $ 28 $ 1,540 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,703 kWh $ 1,208 $ 0.056 /kWh

- Demand Charge

40 kW $ 332 $ 8.31 /kW

TOTAL ENERGY

222 MMBtu $ 1,540 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 1,018 $ 950 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,225 kWh $ 792 $ 0.056 /kWh

- Demand Charge

19 kW $ 158 $ 8.31 /kW

TOTAL ENERGY

146 MMBtu $ 950 -
05 view
details
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT 2.1321 $ 31,176 $ 32,268 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

579,627 kWh $ 32,268 $ 0.056 /kWh

TOTAL ENERGY

5,941 MMBtu $ 32,268 -