Industrial Assessment Centers

Assessment #MI0119


Assessment Year 2005
SIC 3842
SIC Description Surgical Appliances And Supplies
NAICS 339113
NAICS Description Surgical Appliance and Supplies Manufacturing
Principal Product Adhesive Bandages
Sales $ 48,000,000
# of Employees 175
Plant Area (Sq.Ft.) 100,000
Annual Production 24,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) FL
Yearly Energy Cost $ 206,113

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,813,706 kWh $ 143,506 $ 0.051 /kWh

- Demand Charge

6,009 kW $ 49,596 $ 8.25 /kW

- Electricity Fees

- $ 13,011 -

TOTAL ENERGY

28,840 MMBtu $ 206,113 $ 7.15 /MMBtu

Solid Waste (non-haz)

1,310,160 lbs $ 68,457 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

307,671 kWh
291,021 kWh
$ 15,692
$ 14,843
10.93 %
10.34 %
$ 0.051 /kWh

- Demand Charge

683 kW
683 kW
$ 5,633
$ 5,633
11.36 %
11.36 %
$ 8.25 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

3,154 MMBtu
2,983 MMBtu
$ 21,325
$ 20,476
10.35 %
9.93 %
$ 7.15 /MMBtu

Solid Waste (non-haz)

21,600 lbs
21,600 lbs
$ 1,091
$ 1,091
1.59 %
1.59 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 170 $ 9,064 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

139,968 kWh $ 7,139 $ 0.051 /kWh

- Demand Charge

233 kW $ 1,925 $ 8.25 /kW

TOTAL ENERGY

1,435 MMBtu $ 9,064 -
02 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 96 $ 6,450 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,776 kWh $ 3,916 $ 0.051 /kWh

- Demand Charge

307 kW $ 2,534 $ 8.25 /kW

TOTAL ENERGY

787 MMBtu $ 6,450 -
03 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 100 $ 4,432 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 4,432 -

TOTAL PRODUCTON

- $ 4,432 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 862 $ 3,973 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,472 kWh $ 3,135 $ 0.051 /kWh

- Demand Charge

143 kW $ 1,174 $ 8.25 /kW

TOTAL ENERGY

630 MMBtu $ 4,309 -

Personnel Changes

- $ -336 -

TOTAL PRODUCTON

- $ -336 -
05 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 I $ 22 $ 1,003 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

21,600 lbs $ 1,091 $ 0 /lbs

TOTAL WASTE

- $ 1,091 -

Administrative Changes

- $ -88 -

TOTAL PRODUCTON

- $ -88 -
06 view
details
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS 2.7132 N $ 769 $ 849 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,650 kWh $ 849 $ 0.051 /kWh

TOTAL ENERGY

171 MMBtu $ 849 -
07 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 52 $ 714 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,805 kWh $ 653 $ 0.051 /kWh

TOTAL ENERGY

131 MMBtu $ 653 -

Other Liquid (non-haz)

8 Gal $ 8 $ 0 /Gal

TOTAL WASTE

- $ 8 -

Administrative Changes

- $ 53 -

TOTAL PRODUCTON

- $ 53 -