Industrial Assessment Centers

Assessment #MI0118


Assessment Year 2005
SIC 2514
SIC Description Metal Household Furniture
NAICS 337124
NAICS Description Metal Household Furniture Manufacturing
Principal Product Metal Patio Furniture
Sales $ 35,000,000
# of Employees 275
Plant Area (Sq.Ft.) 80,000
Annual Production 230,000 Pieces
Production Hrs. Annual 2,250
Location (State) FL
Yearly Energy Cost $ 249,133

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,886,880 kWh $ 95,718 $ 0.051 /kWh

- Demand Charge

8,103 kW $ 66,793 $ 8.24 /kW

- Electricity Fees

- $ 3,190 -

Natural Gas

11,919 MMBtu $ 83,432 $ 7.00 /MMBtu

TOTAL ENERGY

31,260 MMBtu $ 249,133 $ 7.97 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

464,664 kWh
0 kWh
$ 23,570
$ 0
24.62 %
0.00 %
$ 0.051 /kWh

- Demand Charge

775 kW
0 kW
$ 6,382
$ 0
9.55 %
0.00 %
$ 8.24 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,352 MMBtu
0 MMBtu
$ 8,966
$ 0
10.75 %
0.00 %
$ 7.00 /MMBtu

TOTAL ENERGY

6,115 MMBtu
0 MMBtu
$ 38,918
$ 0
15.62 %
0.00 %
$ 7.97 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 9,230 $ 14,993 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

239,891 kWh $ 12,170 $ 0.051 /kWh

- Demand Charge

343 kW $ 2,823 $ 8.24 /kW

TOTAL ENERGY

2,459 MMBtu $ 14,993 -
02 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 4,628 $ 8,966 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,352 MMBtu $ 8,966 $ 7.00 /MMBtu

TOTAL ENERGY

1,352 MMBtu $ 8,966 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 65 $ 6,306 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

88,351 kWh $ 4,483 $ 0.051 /kWh

- Demand Charge

221 kW $ 1,823 $ 8.24 /kW

TOTAL ENERGY

906 MMBtu $ 6,306 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 862 $ 3,896 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,777 kWh $ 3,641 $ 0.051 /kWh

- Demand Charge

72 kW $ 591 $ 8.24 /kW

TOTAL ENERGY

736 MMBtu $ 4,232 -

Personnel Changes

- $ -336 -

TOTAL PRODUCTON

- $ -336 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 56 $ 2,613 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,944 kWh $ 1,468 $ 0.051 /kWh

- Demand Charge

139 kW $ 1,145 $ 8.24 /kW

TOTAL ENERGY

297 MMBtu $ 2,613 -
06 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 84 $ 1,808 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,701 kWh $ 1,808 $ 0.051 /kWh

TOTAL ENERGY

366 MMBtu $ 1,808 -
07 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 N $ 0 $ 1,061 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,061 -

TOTAL PRODUCTON

- $ 1,061 -