Industrial Assessment Centers

Assessment #MI0110


Assessment Year 2005
SIC 2951
SIC Description Asphalt Paving Mixtures And Blocks
NAICS 324121
NAICS Description Asphalt Paving Mixture and Block Manufacturing
Principal Product Asphalt
Sales $ 58,000,000
# of Employees 200
Plant Area (Sq.Ft.) 1,000,000
Annual Production 415,778 Tons
Production Hrs. Annual 7,200
Location (State) FL
Yearly Energy Cost $ 1,672,730

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,450,440 kWh $ 73,402 $ 0.051 /kWh

- Demand Charge

5,863 kW $ 48,178 $ 8.22 /kW

- Electricity Fees

- $ 14,757 -

Natural Gas

903,761 MMBtu $ 1,536,393 $ 1.70 /MMBtu

TOTAL ENERGY

918,628 MMBtu $ 1,672,730 $ 1.82 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

62,260 kWh
0 kWh
$ 4,521
$ 0
6.16 %
0.00 %
$ 0.051 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 8.22 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 1.70 /MMBtu

TOTAL ENERGY

19,700 MMBtu
0 MMBtu
$ 245,217
$ 0
14.66 %
0.00 %
$ 1.82 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE COMBUSTION CONTROL CAPABILITY 2.1116 N $ 75,000 $ 122,911 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Gas

9,939 MMBtu $ 122,911 $ 0.00 /MMBtu

TOTAL ENERGY

9,939 MMBtu $ 122,911 -
02 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 2,470 $ 117,785 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Gas

9,123 MMBtu $ 117,785 $ 0.00 /MMBtu

TOTAL ENERGY

9,123 MMBtu $ 117,785 -
03 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 16,000 $ 49,464 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 49,464 -

TOTAL PRODUCTON

- $ 49,464 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,110 $ 3,676 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,911 kWh $ 3,676 $ 0.051 /kWh

TOTAL ENERGY

501 MMBtu $ 3,676 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 780 $ 845 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,349 kWh $ 845 $ 0.051 /kWh

TOTAL ENERGY

137 MMBtu $ 845 -