Industrial Assessment Centers

Assessment #MI0095


Assessment Year 2004
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Aircraft engine and engine parts manufacture
Sales $ 4,500,000
# of Employees 45
Plant Area (Sq.Ft.) 100,000
Annual Production 19,200 Pieces
Production Hrs. Annual 2,125
Location (State) FL
Yearly Energy Cost $ 418,455

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,342,800 kWh $ 162,958 $ 0.049 /kWh

- Demand Charge

9,578 kW $ 78,258 $ 8.17 /kW

- Electricity Fees

- $ 27,718 -

Natural Gas

21,286 MMBtu $ 149,521 $ 7.02 /MMBtu

TOTAL ENERGY

55,550 MMBtu $ 418,455 $ 7.53 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,728,067 kWh
58,053 kWh
$ 100,654
$ 2,558
61.77 %
1.57 %
$ 0.049 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 8.17 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,643 MMBtu
0 MMBtu
$ 11,322
$ 0
7.57 %
0.00 %
$ 7.02 /MMBtu

TOTAL ENERGY

19,356 MMBtu
595 MMBtu
$ 111,976
$ 2,558
26.76 %
0.61 %
$ 7.53 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 600 $ 3,778 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 3,778 -

TOTAL PRODUCTON

- $ 3,778 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 2,300 $ 70,081 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,250,823 kWh $ 70,081 $ 0.049 /kWh

TOTAL ENERGY

12,821 MMBtu $ 70,081 -
03 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 0 $ 120,575 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

233,996 kWh $ 18,825 $ 0.049 /kWh

Natural Gas

1,490 MMBtu $ 10,460 $ 7.02 /MMBtu

TOTAL ENERGY

3,888 MMBtu $ 29,285 -

Personnel Changes

- $ -75,000 -

Primary Product

- $ 166,290 -

TOTAL PRODUCTON

- $ 91,290 -
04 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 5,660 $ 2,100 2.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,321 kWh $ 2,100 $ 0.049 /kWh

TOTAL ENERGY

434 MMBtu $ 2,100 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 543 $ 862 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

153 MMBtu $ 862 $ 7.02 /MMBtu

TOTAL ENERGY

153 MMBtu $ 862 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 144 $ 2,100 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,320 kWh $ 2,100 $ 0.049 /kWh

TOTAL ENERGY

434 MMBtu $ 2,100 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 894 $ 6,514 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

142,874 kWh $ 7,090 $ 0.049 /kWh

TOTAL ENERGY

1,464 MMBtu $ 7,090 -

Personnel Changes

- $ -576 -

TOTAL PRODUCTON

- $ -576 -
08 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 I $ 186 $ 458 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,733 kWh $ 458 $ 0.049 /kWh

TOTAL ENERGY

161 MMBtu $ 458 -