Industrial Assessment Centers

Assessment #ME0301


Assessment Year 2000
SIC 2299
SIC Description Textile Goods, Nec
NAICS
NAICS Description
Principal Product Textiles
Sales $ 35,000,000
# of Employees 275
Plant Area (Sq.Ft.) 185,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) ME
Yearly Energy Cost $ 801,061

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,752,052 kWh $ 415,813 $ 0.072 /kWh

- Demand Charge

12,626 kW $ 115,252 $ 9.13 /kW

- Electricity Fees

- $ 17,069 -

LPG

13,694 MMBtu $ 108,781 $ 7.94 /MMBtu

Fuel Oil #6

37,868 MMBtu $ 144,146 $ 3.81 /MMBtu

TOTAL ENERGY

110,521 MMBtu $ 801,061 $ 7.25 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

421,160 kWh
0 kWh
$ 36,626
$ 0
8.81 %
0.00 %
$ 0.072 /kWh

- Demand Charge

2,376 kW
0 kW
$ 21,693
$ 0
18.82 %
0.00 %
$ 9.13 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

-42 MMBtu
0 MMBtu
$ -1,428
$ 0
-1.31 %
0.00 %
$ 7.94 /MMBtu

Fuel Oil #6

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.81 /MMBtu

TOTAL ENERGY

4,275 MMBtu
0 MMBtu
$ 56,891
$ 0
7.10 %
0.00 %
$ 7.25 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 27,427 $ 27,427 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

152,989 kWh $ 11,059 $ 0.072 /kWh

- Demand Charge

2,376 kW $ 21,693 $ 9.13 /kW

LPG

-614 MMBtu $ -5,325 $ 7.94 /MMBtu

TOTAL ENERGY

954 MMBtu $ 27,427 -
02 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 13,500 $ 12,375 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

212,192 kWh $ 20,221 $ 0.072 /kWh

LPG

-907 MMBtu $ -7,846 $ 7.94 /MMBtu

TOTAL ENERGY

1,268 MMBtu $ 12,375 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS 2.2427 N $ 35,073 $ 11,743 2.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

LPG

1,479 MMBtu $ 11,743 $ 7.94 /MMBtu

TOTAL ENERGY

1,479 MMBtu $ 11,743 -
04 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 N $ 7,200 $ 5,346 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,979 kWh $ 5,346 $ 0.072 /kWh

TOTAL ENERGY

574 MMBtu $ 5,346 -
05 view
details
SALVAGE AND RE-USE PROCESS WASTE 3.5312 N $ 3,600 $ 7,500 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 7,500 $ 0 /lbs

TOTAL WASTE

- $ 7,500 -
06 view
details
MODIFY PROCESS TO REDUCE MATERIAL USE/COST 4.1310 N $ 15,000 $ 5,000 3.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Raw Material

- $ 5,000 -

TOTAL PRODUCTON

- $ 5,000 -