Industrial Assessment Centers

Assessment #ME0286


Assessment Year 2000
SIC 3144
SIC Description Women's Footwear, Except Athletic
NAICS
NAICS Description
Principal Product Athletic Shoes
Sales $ 30,000,000
# of Employees 375
Plant Area (Sq.Ft.) 127,785
Annual Production 1,600,000 Pieces
Production Hrs. Annual 2,500
Location (State) ME
Yearly Energy Cost $ 244,219

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,181,712 kWh $ 130,872 $ 0.060 /kWh

- Demand Charge

7,455 kW $ 94,755 $ 12.71 /kW

- Electricity Fees

- $ 0 -

Fuel Oil #2

5,880 MMBtu $ 18,592 $ 3.16 /MMBtu

TOTAL ENERGY

28,243 MMBtu $ 244,219 $ 8.65 /MMBtu

Solid Waste (non-haz)

775,000 lbs $ 3,750 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

334,407 kWh
303,047 kWh
$ 19,803
$ 17,952
15.13 %
13.72 %
$ 0.060 /kWh

- Demand Charge

102 kW
102 kW
$ 1,296
$ 1,296
1.37 %
1.37 %
$ 12.71 /kW

- Electricity Fees

- $ 30,810
$ 0
0.00 %
0.00 %
-

Fuel Oil #2

-23 MMBtu
-579 MMBtu
$ 693
$ -1,865
3.73 %
-10.03 %
$ 3.16 /MMBtu

TOTAL ENERGY

3,171 MMBtu
2,294 MMBtu
$ 50,392
$ 15,173
20.63 %
6.21 %
$ 8.65 /MMBtu

Solid Waste (non-haz)

775,000 lbs
775,000 lbs
$ 46,375
$ 46,375
1,236.67 %
1,236.67 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REUSE / RECYCLE/ SELL PAPER PRODUCTS 3.5217 I $ 0 $ 46,375 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

775,000 lbs $ 46,375 $ 0 /lbs

TOTAL WASTE

- $ 46,375 -
02 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 0 $ 30,810 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 30,810 -

TOTAL ENERGY

0 MMBtu $ 30,810 -
03 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 16,265 $ 7,566 2.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

160,023 kWh $ 9,431 $ 0.060 /kWh

Fuel Oil #2

-579 MMBtu $ -1,865 $ 3.16 /MMBtu

TOTAL ENERGY

1,061 MMBtu $ 7,566 -
04 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 1,750 $ 1,006 1.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,513 kWh $ 3,216 $ 0.060 /kWh

LPG

-233 MMBtu $ -2,210 $ 0.00 /MMBtu

TOTAL ENERGY

326 MMBtu $ 1,006 -
05 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 850 $ 3,750 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 3,750 -

TOTAL PRODUCTON

- $ 3,750 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 80 $ 3,736 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

62,427 kWh $ 3,736 $ 0.060 /kWh

TOTAL ENERGY

640 MMBtu $ 3,736 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,563 $ 2,865 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,084 kWh $ 1,569 $ 0.060 /kWh

- Demand Charge

102 kW $ 1,296 $ 12.71 /kW

TOTAL ENERGY

267 MMBtu $ 2,865 -
08 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 1,844 $ 2,558 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

556 MMBtu $ 2,558 $ 3.16 /MMBtu

TOTAL ENERGY

556 MMBtu $ 2,558 -
09 view
details
INCREASE USE OF AUTOMATION 3.2176 N $ 2,515 $ 1,851 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,360 kWh $ 1,851 $ 0.060 /kWh

TOTAL ENERGY

321 MMBtu $ 1,851 -