Industrial Assessment Centers

Assessment #ME0252


Assessment Year 1998
SIC 3275
SIC Description Gypsum Products
NAICS
NAICS Description
Principal Product dry wall board
Sales $ 48,000,000
# of Employees 65
Plant Area (Sq.Ft.) 205,000
Annual Production 325,000,000 Thousand Feet
Production Hrs. Annual 8,384
Location (State) NH
Yearly Energy Cost $ 4,934,601

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

15,328,253 kWh $ 1,464,369 $ 0.096 /kWh

- Demand Charge

29,265 kW $ 241,628 $ 8.26 /kW

- Electricity Fees

- $ 6,022 -

Natural Gas

745,188 MMBtu $ 3,211,391 $ 4.31 /MMBtu

Fuel Oil #2

2,843 MMBtu $ 11,191 $ 3.94 /MMBtu

TOTAL ENERGY

905,146 MMBtu $ 4,934,601 $ 5.45 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

354,924 kWh
354,924 kWh
$ 30,830
$ 30,830
2.11 %
2.11 %
$ 0.096 /kWh

- Demand Charge

113 kW
113 kW
$ 925
$ 925
0.38 %
0.38 %
$ 8.26 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

17,000 MMBtu
15,871 MMBtu
$ 72,273
$ 67,407
2.25 %
2.10 %
$ 4.31 /MMBtu

Fuel Oil #2

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.94 /MMBtu

TOTAL ENERGY

20,637 MMBtu
19,508 MMBtu
$ 104,028
$ 99,162
2.11 %
2.01 %
$ 5.45 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 I $ 52,600 $ 67,656 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

15,929 MMBtu $ 67,656 $ 4.31 /MMBtu

TOTAL ENERGY

15,929 MMBtu $ 67,656 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 28,000 $ 15,186 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

162,954 kWh $ 15,186 $ 0.096 /kWh

TOTAL ENERGY

1,670 MMBtu $ 15,186 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 2,675 $ 10,928 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

130,129 kWh $ 10,928 $ 0.096 /kWh

TOTAL ENERGY

1,334 MMBtu $ 10,928 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 6,900 $ 4,866 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,129 MMBtu $ 4,866 $ 4.31 /MMBtu

TOTAL ENERGY

1,129 MMBtu $ 4,866 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,923 $ 2,171 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,154 kWh $ 1,853 $ 0.096 /kWh

- Demand Charge

39 kW $ 318 $ 8.26 /kW

TOTAL ENERGY

237 MMBtu $ 2,171 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,457 $ 1,309 1.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,361 kWh $ 1,148 $ 0.096 /kWh

- Demand Charge

20 kW $ 161 $ 8.26 /kW

TOTAL ENERGY

147 MMBtu $ 1,309 -
07 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 1,405 $ 1,213 1.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,603 kWh $ 1,016 $ 0.096 /kWh

- Demand Charge

54 kW $ 446 $ 8.26 /kW

Natural Gas

-58 MMBtu $ -249 $ 4.31 /MMBtu

TOTAL ENERGY

71 MMBtu $ 1,213 -
08 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 I $ 225 $ 466 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,792 kWh $ 466 $ 0.096 /kWh

TOTAL ENERGY

90 MMBtu $ 466 -
09 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 375 $ 233 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 233 $ 0.096 /kWh

TOTAL ENERGY

30 MMBtu $ 233 -
10 view
details
PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW 4.2220 I $ 11,750 $ 89,700 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Raw Material

- $ 89,700 -

TOTAL PRODUCTON

- $ 89,700 -
11 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 0 $ 480 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

- $ 480 -

TOTAL PRODUCTON

- $ 480 -