Industrial Assessment Centers

Assessment #ME0181


Assessment Year 1996
SIC 3149
SIC Description Footwear, Except Rubber, Nec
NAICS
NAICS Description
Principal Product shoes
Sales $ 7,525,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 215,000 Pieces
Production Hrs. Annual 2,000
Location (State) ME
Yearly Energy Cost $ 157,586

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,197,831 kWh $ 83,832 $ 0.070 /kWh

- Demand Charge

5,422 kW $ 45,053 $ 8.31 /kW

- Electricity Fees

- $ 2,119 -

Natural Gas

4 MMBtu $ 117 $ 29.25 /MMBtu

Fuel Oil #6

8,002 MMBtu $ 26,465 $ 3.31 /MMBtu

TOTAL ENERGY

20,284 MMBtu $ 157,586 $ 7.77 /MMBtu

Water Disposal

2,322,690 Gal $ 4,108 $ 0 /Gal

Other Liquid (non-haz)

2,322,690 Gal $ 2,056 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

223,915 kWh
215,416 kWh
$ 14,960
$ 14,364
17.85 %
17.13 %
$ 0.070 /kWh

- Demand Charge

444 kW
444 kW
$ 3,640
$ 3,640
8.08 %
8.08 %
$ 8.31 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 29.25 /MMBtu

Fuel Oil #6

781 MMBtu
781 MMBtu
$ 2,583
$ 2,583
9.76 %
9.76 %
$ 3.31 /MMBtu

TOTAL ENERGY

3,075 MMBtu
2,988 MMBtu
$ 21,183
$ 20,587
13.44 %
13.06 %
$ 7.77 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 27,695 $ 9,271 2.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

80,305 kWh $ 5,631 $ 0.070 /kWh

- Demand Charge

444 kW $ 3,640 $ 8.31 /kW

TOTAL ENERGY

823 MMBtu $ 9,271 -
02 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 632 $ 2,099 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,410 kWh $ 2,809 $ 0.070 /kWh

Fuel Oil #6

-214 MMBtu $ -710 $ 3.31 /MMBtu

TOTAL ENERGY

303 MMBtu $ 2,099 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 1,130 $ 1,990 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,429 kWh $ 1,990 $ 0.070 /kWh

TOTAL ENERGY

291 MMBtu $ 1,990 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 750 $ 1,653 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,740 kWh $ 1,653 $ 0.070 /kWh

TOTAL ENERGY

243 MMBtu $ 1,653 -
05 view
details
CLOSE OFF UNNEEDED STEAM LINES 2.2153 I $ 200 $ 2,370 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

716 MMBtu $ 2,370 $ 3.31 /MMBtu

TOTAL ENERGY

716 MMBtu $ 2,370 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,000 $ 1,212 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,292 kWh $ 1,212 $ 0.070 /kWh

TOTAL ENERGY

177 MMBtu $ 1,212 -
07 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 1,069 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,240 kWh $ 1,069 $ 0.070 /kWh

TOTAL ENERGY

156 MMBtu $ 1,069 -
08 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 400 $ 923 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

279 MMBtu $ 923 $ 3.31 /MMBtu

TOTAL ENERGY

279 MMBtu $ 923 -
09 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 305 $ 596 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,499 kWh $ 596 $ 0.070 /kWh

TOTAL ENERGY

87 MMBtu $ 596 -
10 view
details
PAY UTILITY BILLS ON TIME 2.8123 I $ 0 $ 1,608 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,608 -

TOTAL PRODUCTON

- $ 1,608 -