Industrial Assessment Centers

Assessment #MAS029


Assessment Year 2012
SIC 3544
SIC Description Special Dies, Tools, Jigs & Fixtures
NAICS 333511
NAICS Description Industrial Mold Manufacturing
Principal Product Precision Tooling
Sales $ 137,000,000
# of Employees 16
Plant Area (Sq.Ft.) 44,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NH
Yearly Energy Cost $ 327,316

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,036,764 kWh $ 276,573 $ 0.136 /kWh

- Demand Charge

4,958 kW $ 34,458 $ 6.95 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,451 MMBtu $ 16,285 $ 11.22 /MMBtu

TOTAL ENERGY

22,328 MMBtu $ 327,316 $ 14.66 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

279,895 kWh
0 kWh
$ 36,834
$ 0
13.32 %
0.00 %
$ 0.136 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 6.95 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

295 MMBtu
0 MMBtu
$ 3,313
$ 0
20.34 %
0.00 %
$ 11.22 /MMBtu

TOTAL ENERGY

3,164 MMBtu
0 MMBtu
$ 40,147
$ 0
12.27 %
0.00 %
$ 14.66 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE 2.2625 $ 500 $ 13,149 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

96,827 kWh $ 13,149 $ 0.136 /kWh

TOTAL ENERGY

992 MMBtu $ 13,149 -
02 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 $ 22,500 $ 12,915 1.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

95,104 kWh $ 12,915 $ 0.136 /kWh

TOTAL ENERGY

975 MMBtu $ 12,915 -
03 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 $ 22,100 $ 8,202 2.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,947 kWh $ 8,202 $ 0.136 /kWh

TOTAL ENERGY

696 MMBtu $ 8,202 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 $ 4,270 $ 3,313 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

295 MMBtu $ 3,313 $ 11.22 /MMBtu

TOTAL ENERGY

295 MMBtu $ 3,313 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $ 0 $ 1,392 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,249 kWh $ 1,392 $ 0.136 /kWh

TOTAL ENERGY

105 MMBtu $ 1,392 -
06 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 $ 3,920 $ 1,176 3.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,768 kWh $ 1,176 $ 0.136 /kWh

TOTAL ENERGY

100 MMBtu $ 1,176 -