Industrial Assessment Centers

Assessment #MAS026


Assessment Year 2012
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Aircraft fuel pumps
Sales $ 100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 250,000
Annual Production 350 Pieces
Production Hrs. Annual 8,500
Location (State) CT
Yearly Energy Cost $ 1,568,734

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,772,179 kWh $ 979,545 $ 0.091 /kWh

- Demand Charge

24,096 kW $ 228,668 $ 9.49 /kW

- Electricity Fees

- $ 12,349 -

Natural Gas

40,368 MMBtu $ 348,172 $ 8.62 /MMBtu

TOTAL ENERGY

150,784 MMBtu $ 1,568,734 $ 10.40 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

377,563 kWh
0 kWh
$ 34,849
$ 0
3.56 %
0.00 %
$ 0.091 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 9.49 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,700 MMBtu
0 MMBtu
$ 32,994
$ 0
9.48 %
0.00 %
$ 8.62 /MMBtu

TOTAL ENERGY

8,570 MMBtu
0 MMBtu
$ 67,843
$ 0
4.32 %
0.00 %
$ 10.40 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 59,500 $ 24,352 2.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,469 MMBtu $ 24,352 $ 8.62 /MMBtu

TOTAL ENERGY

3,469 MMBtu $ 24,352 -
02 view
details
USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT 2.7233 N $ 17,200 $ 15,819 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

171,389 kWh $ 15,819 $ 0.091 /kWh

TOTAL ENERGY

1,757 MMBtu $ 15,819 -
03 view
details
REDUCE VENTILATION AIR 2.7314 N $ 8,000 $ 14,331 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,634 kWh $ 5,689 $ 0.091 /kWh

Natural Gas

1,231 MMBtu $ 8,642 $ 8.62 /MMBtu

TOTAL ENERGY

1,863 MMBtu $ 14,331 -
04 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 5,000 $ 10,915 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,260 kWh $ 10,915 $ 0.091 /kWh

TOTAL ENERGY

1,212 MMBtu $ 10,915 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 2,426 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,280 kWh $ 2,426 $ 0.091 /kWh

TOTAL ENERGY

269 MMBtu $ 2,426 -