Industrial Assessment Centers
Assessment #MAS024
| Assessment Year | 2012 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | Syntatic Foam and Tape |
| Sales | $ 20,000,000 |
| # of Employees | 23 |
| Plant Area (Sq.Ft.) | 80,000 |
| Annual Production | 1,000,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | MA |
| Yearly Energy Cost | $ 369,676 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,196,640 kWh | $ 253,720 | $ 0.116 /kWh |
- Demand Charge |
6,229 kW | $ 80,358 | $ 12.90 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
12,456 MMBtu | $ 35,598 | $ 2.86 /MMBtu |
TOTAL ENERGY |
34,972 MMBtu | $ 369,676 | $ 10.57 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
272,087 kWh 15,768 kWh |
$ 31,400 $ 1,820 |
12.38 % 0.72 % |
$ 0.116 /kWh |
- Demand Charge |
223 kW 72 kW |
$ 2,877 $ 929 |
3.58 % 1.16 % |
$ 12.90 /kW |
- Electricity Fees |
- |
$ 19,562 $ 19,562 |
0.00 % 0.00 % |
- |
Natural Gas |
-1,763 MMBtu 0 MMBtu |
$ -5,041 $ 0 |
-14.16 % 0.00 % |
$ 2.86 /MMBtu |
TOTAL ENERGY |
1,026 MMBtu 162 MMBtu |
$ 48,798 $ 22,311 |
13.20 % 6.04 % |
$ 10.57 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES | 2.8121 | I | $ 150 | $ 19,562 | 0.01 | ||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 59,484 | $ 14,698 | 4.05 | ||||||||||||||||
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| 03 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 22,500 | $ 5,802 | 3.88 | ||||||||||||||||
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| 04 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 2,250 | $ 4,676 | 0.48 | ||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 2,749 | 0.00 | ||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,700 | $ 1,070 | 1.59 | ||||||||||||||||
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| 07 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 345 | $ 241 | 1.43 | ||||||||||||||||
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