Industrial Assessment Centers

Assessment #MAS020


Assessment Year 2012
SIC 2026
SIC Description Fluid Milk
NAICS 311511
NAICS Description Fluid Milk Manufacturing
Principal Product Butter and Milk Products
Sales $ 90,000,000
# of Employees 75
Plant Area (Sq.Ft.) 78,000
Annual Production 106,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) MA
Yearly Energy Cost $ 2,488,941

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,623,360 kWh $ 939,616 $ 0.088 /kWh

- Demand Charge

24,942 kW $ 307,529 $ 12.33 /kW

- Electricity Fees

- $ 0 -

Natural Gas

135,603 MMBtu $ 1,241,796 $ 9.16 /MMBtu

TOTAL ENERGY

244,494 MMBtu $ 2,488,941 $ 10.18 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

549,888 kWh
423,160 kWh
$ 48,634
$ 37,431
5.18 %
3.98 %
$ 0.088 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 12.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,722 MMBtu
192 MMBtu
$ 31,228
$ 1,611
2.51 %
0.13 %
$ 9.16 /MMBtu

TOTAL ENERGY

9,358 MMBtu
4,529 MMBtu
$ 79,862
$ 39,042
3.21 %
1.57 %
$ 10.18 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 7,000 $ 32,764 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

370,363 kWh $ 32,764 $ 0.088 /kWh

TOTAL ENERGY

3,796 MMBtu $ 32,764 -
02 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 60,000 $ 29,617 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,530 MMBtu $ 29,617 $ 9.16 /MMBtu

TOTAL ENERGY

3,530 MMBtu $ 29,617 -
03 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 7,700 $ 11,203 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

126,728 kWh $ 11,203 $ 0.088 /kWh

TOTAL ENERGY

1,299 MMBtu $ 11,203 -
04 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 11,600 $ 4,667 2.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,797 kWh $ 4,667 $ 0.088 /kWh

TOTAL ENERGY

541 MMBtu $ 4,667 -
05 view
details
REDUCE EXCESS STEAM BLEEDING 2.2162 I $ 500 $ 1,611 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

192 MMBtu $ 1,611 $ 9.16 /MMBtu

TOTAL ENERGY

192 MMBtu $ 1,611 -