Industrial Assessment Centers

Assessment #MAS016


Assessment Year 2012
SIC 3999
SIC Description Manufacturing Industries, Nec
NAICS 339999
NAICS Description All Other Miscellaneous Manufacturing
Principal Product nozzles
Sales $ 10,000,000
# of Employees 135
Plant Area (Sq.Ft.) 60,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,732
Location (State) MA
Yearly Energy Cost $ 358,606

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,691,280 kWh $ 169,614 $ 0.100 /kWh

- Demand Charge

5,319 kW $ 65,578 $ 12.33 /kW

- Electricity Fees

- $ 8,400 -

LPG

5,524 MMBtu $ 115,014 $ 20.82 /MMBtu

TOTAL ENERGY

22,860 MMBtu $ 358,606 $ 15.69 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

176,380 kWh
176,380 kWh
$ 17,638
$ 17,638
10.40 %
10.40 %
$ 0.100 /kWh

- Demand Charge

314 kW
314 kW
$ 3,872
$ 3,872
5.90 %
5.90 %
$ 12.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 20.82 /MMBtu

TOTAL ENERGY

1,808 MMBtu
1,808 MMBtu
$ 21,510
$ 21,510
6.00 %
6.00 %
$ 15.69 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 5,600 $ 21,510 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

176,380 kWh $ 17,638 $ 0.100 /kWh

- Demand Charge

314 kW $ 3,872 $ 12.33 /kW

TOTAL ENERGY

1,808 MMBtu $ 21,510 -
02 view
details
RECOVER AND REUSE COOLING WATER 3.4115 N $ 375 $ 79 4.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

8,560 Gal $ 79 $ 0 /Gal

TOTAL WASTE

- $ 79 -
03 view
details
CHECK FOR ACCURACY OF POWER METER 2.8116 I $ 0 $ 9,910 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 9,910 -

TOTAL PRODUCTON

- $ 9,910 -