Industrial Assessment Centers

Assessment #MAS014


Assessment Year 2011
SIC 2099
SIC Description Food Preparations, Nec
NAICS 311991
NAICS Description Perishable Prepared Food Manufacturing
Principal Product Soup
Sales $ 62,000,000
# of Employees 160
Plant Area (Sq.Ft.) 70,000
Annual Production 32,500,000 Pounds
Production Hrs. Annual 5,590
Location (State) MA
Yearly Energy Cost $ 968,227

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,656,592 kWh $ 354,145 $ 0.097 /kWh

- Demand Charge

9,230 kW $ 200,568 $ 21.73 /kW

- Electricity Fees

- $ 45,492 -

Natural Gas

34,596 MMBtu $ 368,022 $ 10.64 /MMBtu

TOTAL ENERGY

72,076 MMBtu $ 968,227 $ 13.43 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

473,895 kWh
0 kWh
$ 45,872
$ 0
12.95 %
0.00 %
$ 0.097 /kWh

- Demand Charge

1,044 kW
0 kW
$ 22,678
$ 0
11.31 %
0.00 %
$ 21.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

400 MMBtu
0 MMBtu
$ 4,256
$ 0
1.16 %
0.00 %
$ 10.64 /MMBtu

TOTAL ENERGY

5,257 MMBtu
0 MMBtu
$ 72,806
$ 0
7.52 %
0.00 %
$ 13.43 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODERATE COOLING TOWER OUTLET TEMPERATURE 2.2611 N $ 10,650 $ 47,869 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

333,781 kWh $ 32,310 $ 0.097 /kWh

- Demand Charge

716 kW $ 15,559 $ 21.73 /kW

TOTAL ENERGY

3,421 MMBtu $ 47,869 -
02 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 N $ 17,325 $ 15,371 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

98,646 kWh $ 9,548 $ 0.097 /kWh

- Demand Charge

268 kW $ 5,823 $ 21.73 /kW

TOTAL ENERGY

1,011 MMBtu $ 15,371 -
03 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 8,190 $ 4,256 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

400 MMBtu $ 4,256 $ 10.64 /MMBtu

TOTAL ENERGY

400 MMBtu $ 4,256 -
04 view
details
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS 2.2523 N $ 2,070 $ 2,288 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,524 kWh $ 1,600 $ 0.097 /kWh

- Demand Charge

32 kW $ 688 $ 21.73 /kW

TOTAL ENERGY

169 MMBtu $ 2,288 -
05 view
details
USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE 2.2694 N $ 200 $ 2,033 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,722 kWh $ 1,425 $ 0.097 /kWh

- Demand Charge

28 kW $ 608 $ 21.73 /kW

TOTAL ENERGY

151 MMBtu $ 2,033 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 700 $ 496 1.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,132 kWh $ 496 $ 0.097 /kWh

TOTAL ENERGY

53 MMBtu $ 496 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 493 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,090 kWh $ 493 $ 0.097 /kWh

TOTAL ENERGY

52 MMBtu $ 493 -