Industrial Assessment Centers

Assessment #MA0694


Assessment Year 2012
SIC 3643
SIC Description Current-carrying Wiring Devices
NAICS 335931
NAICS Description Current-Carrying Wiring Device Manufacturing
Principal Product Electrical Contacts
Sales $ 49,000,000
# of Employees 115
Plant Area (Sq.Ft.) 71,000
Annual Production 210,000 Pounds
Production Hrs. Annual 3,120
Location (State) MA
Yearly Energy Cost $ 632,594

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,173,360 kWh $ 400,158 $ 0.096 /kWh

- Demand Charge

12,337 kW $ 129,528 $ 10.50 /kW

- Electricity Fees

- $ 0 -

Natural Gas

8,092 MMBtu $ 102,908 $ 12.72 /MMBtu

TOTAL ENERGY

50,869 MMBtu $ 632,594 $ 12.44 /MMBtu

Water Disposal

1,348,352 Gal $ 14,487 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

186,869 kWh
101,953 kWh
$ 17,938
$ 9,788
4.48 %
2.45 %
$ 0.096 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 10.50 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,163 MMBtu
838 MMBtu
$ 14,790
$ 10,657
14.37 %
10.36 %
$ 12.72 /MMBtu

TOTAL ENERGY

3,078 MMBtu
1,883 MMBtu
$ 32,728
$ 20,445
5.17 %
3.23 %
$ 12.44 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 I $ 500 $ 12,023 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,224 kWh $ 1,366 $ 0.096 /kWh

Natural Gas

838 MMBtu $ 10,657 $ 12.72 /MMBtu

TOTAL ENERGY

984 MMBtu $ 12,023 -
02 view
details
REDUCE VENTILATION AIR 2.7314 N $ 0 $ 7,473 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,802 kWh $ 3,340 $ 0.096 /kWh

Natural Gas

325 MMBtu $ 4,133 $ 12.72 /MMBtu

TOTAL ENERGY

682 MMBtu $ 7,473 -
03 view
details
MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS 2.2312 I $ 0 $ 5,619 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,535 kWh $ 5,619 $ 0.096 /kWh

TOTAL ENERGY

600 MMBtu $ 5,619 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 665 $ 3,042 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,695 kWh $ 3,042 $ 0.096 /kWh

TOTAL ENERGY

325 MMBtu $ 3,042 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 16,608 $ 2,300 7.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,956 kWh $ 2,300 $ 0.096 /kWh

TOTAL ENERGY

246 MMBtu $ 2,300 -
06 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 N $ 3,410 $ 1,515 2.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,782 kWh $ 1,515 $ 0.096 /kWh

TOTAL ENERGY

162 MMBtu $ 1,515 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 900 $ 503 1.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,238 kWh $ 503 $ 0.096 /kWh

TOTAL ENERGY

54 MMBtu $ 503 -
08 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 900 $ 253 3.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,637 kWh $ 253 $ 0.096 /kWh

TOTAL ENERGY

27 MMBtu $ 253 -