Industrial Assessment Centers

Assessment #MA0693


Assessment Year 2012
SIC 3629
SIC Description Electrical Industrial Apparatus, Nec
NAICS 335999
NAICS Description All Other Miscellaneous Electrical Equipment and Component Manufacturing
Principal Product Power supplies, AD converters and panel meters
Sales $ 77,000,000
# of Employees 249
Plant Area (Sq.Ft.) 180,000
Annual Production 5,500,000 Pieces
Production Hrs. Annual 2,400
Location (State) MA
Yearly Energy Cost $ 739,317

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,637,600 kWh $ 588,953 $ 0.104 /kWh

- Demand Charge

12,437 kW $ 126,231 $ 10.15 /kW

- Electricity Fees

- $ 240 -

Natural Gas

4,292 MMBtu $ 23,893 $ 5.57 /MMBtu

TOTAL ENERGY

62,078 MMBtu $ 739,317 $ 11.91 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

710,785 kWh
224,931 kWh
$ 33,407
$ 10,572
5.67 %
1.80 %
$ 0.104 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 10.15 /kW

- Electricity Fees

- $ 25,247
$ 25,247
10,519.58 %
10,519.58 %
-

Natural Gas

67 MMBtu
0 MMBtu
$ 373
$ 0
1.56 %
0.00 %
$ 5.57 /MMBtu

TOTAL ENERGY

7,353 MMBtu
2,306 MMBtu
$ 59,027
$ 35,819
7.98 %
4.84 %
$ 11.91 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
PAY UTILITY BILLS ON TIME 2.8123 I $ 500 $ 25,247 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 25,247 -

TOTAL ENERGY

0 MMBtu $ 25,247 -
02 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 N $ 43,000 $ 15,776 2.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

335,650 kWh $ 15,776 $ 0.104 /kWh

TOTAL ENERGY

3,440 MMBtu $ 15,776 -
03 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 I $ 4,200 $ 9,000 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

191,494 kWh $ 9,000 $ 0.104 /kWh

TOTAL ENERGY

1,963 MMBtu $ 9,000 -
04 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 27,000 $ 6,573 4.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

139,860 kWh $ 6,573 $ 0.104 /kWh

TOTAL ENERGY

1,434 MMBtu $ 6,573 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 4,200 $ 1,572 2.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,437 kWh $ 1,572 $ 0.104 /kWh

TOTAL ENERGY

343 MMBtu $ 1,572 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 200 $ 486 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,344 kWh $ 486 $ 0.104 /kWh

TOTAL ENERGY

106 MMBtu $ 486 -
07 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 600 $ 373 1.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

67 MMBtu $ 373 $ 5.57 /MMBtu

TOTAL ENERGY

67 MMBtu $ 373 -