Industrial Assessment Centers
Assessment #MA0691
| Assessment Year | 2012 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | electroplating |
| Sales | $ 2,300,000 |
| # of Employees | 33 |
| Plant Area (Sq.Ft.) | 30,600 |
| Annual Production | 2,600,000 Pieces |
| Production Hrs. Annual | 2,860 |
| Location (State) | MA |
| Yearly Energy Cost | $ 130,536 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
749,400 kWh | $ 71,799 | $ 0.096 /kWh |
- Demand Charge |
3,866 kW | $ 15,156 | $ 3.92 /kW |
- Electricity Fees |
- | $ 2,400 | - |
Natural Gas |
3,358 MMBtu | $ 24,688 | $ 7.35 /MMBtu |
Fuel Oil #2 |
859 MMBtu | $ 16,493 | $ 19.20 /MMBtu |
TOTAL ENERGY |
11,898 MMBtu | $ 130,536 | $ 10.97 /MMBtu |
Water Disposal |
1,952,280 Gal | $ 21,776 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
96,681 kWh 2,601 kWh |
$ 9,262 $ 249 |
12.90 % 0.35 % |
$ 0.096 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 3.92 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,818 MMBtu 105 MMBtu |
$ 13,368 $ 772 |
54.15 % 3.13 % |
$ 7.35 /MMBtu |
Fuel Oil #2 |
859 MMBtu 0 MMBtu |
$ 16,262 $ 0 |
98.60 % 0.00 % |
$ 19.20 /MMBtu |
TOTAL ENERGY |
3,668 MMBtu 132 MMBtu |
$ 38,892 $ 1,021 |
29.79 % 0.78 % |
$ 10.97 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE BOILER | 2.1224 | N | $ 38,400 | $ 9,946 | 3.86 | ||||||||||||||||
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| 02 | view details |
USE MINIMUM SAFE OVEN VENTILATION | 2.2212 | N | $ 18,525 | $ 9,618 | 1.93 | ||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 42,500 | $ 9,192 | 4.62 | ||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 19,125 | $ 9,115 | 2.10 | ||||||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,575 | $ 772 | 2.04 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 200 | $ 249 | 0.80 | ||||||||||||||||
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