Industrial Assessment Centers

Assessment #MA0687


Assessment Year 2012
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Low pressure gast turbine and compressor air foils
Sales $ 500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 125,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) VT
Yearly Energy Cost $ 1,124,508

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,097,772 kWh $ 588,414 $ 0.073 /kWh

- Demand Charge

16,324 kW $ 271,971 $ 16.66 /kW

- Electricity Fees

- $ 4,908 -

LPG

3,262 MMBtu $ 62,256 $ 19.09 /MMBtu

Fuel Oil #2

8,652 MMBtu $ 196,960 $ 22.76 /MMBtu

TOTAL ENERGY

94,917 MMBtu $ 1,124,508 $ 11.85 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

496,346 kWh
242,725 kWh
$ 33,532
$ 17,646
5.70 %
3.00 %
$ 0.073 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 16.66 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 19.09 /MMBtu

Fuel Oil #2

2,369 MMBtu
0 MMBtu
$ 53,927
$ 0
27.38 %
0.00 %
$ 22.76 /MMBtu

TOTAL ENERGY

7,457 MMBtu
2,488 MMBtu
$ 87,459
$ 17,646
7.78 %
1.57 %
$ 11.85 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR 2.2492 N $ 198,500 $ 50,722 3.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-24,226 kWh $ -2,568 $ 0.073 /kWh

Fuel Oil #2

2,341 MMBtu $ 53,290 $ 22.76 /MMBtu

TOTAL ENERGY

2,093 MMBtu $ 50,722 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 12,025 $ 10,773 1.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

148,193 kWh $ 10,773 $ 0.073 /kWh

TOTAL ENERGY

1,519 MMBtu $ 10,773 -
03 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 45,500 $ 10,724 4.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

147,514 kWh $ 10,724 $ 0.073 /kWh

TOTAL ENERGY

1,512 MMBtu $ 10,724 -
04 view
details
CONDENSE OPERATION INTO ONE BUILDING 4.512 N $ 1,000 $ 5,375 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

97,937 kWh $ 5,375 $ 0.073 /kWh

TOTAL ENERGY

1,004 MMBtu $ 5,375 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 9,000 $ 3,857 2.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,056 kWh $ 3,857 $ 0.073 /kWh

TOTAL ENERGY

544 MMBtu $ 3,857 -
06 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 I $ 11,500 $ 3,065 3.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,155 kWh $ 3,065 $ 0.073 /kWh

TOTAL ENERGY

432 MMBtu $ 3,065 -
07 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 4,500 $ 2,306 1.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,717 kWh $ 2,306 $ 0.073 /kWh

TOTAL ENERGY

325 MMBtu $ 2,306 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,250 $ 637 1.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

28 MMBtu $ 637 $ 22.76 /MMBtu

TOTAL ENERGY

28 MMBtu $ 637 -